Isikhungo somshini esiqondile VMC-1100
Inhloso
TAJANE isikhungo somshini esime mpo se-VMC-1100 uchungechunge lwenzelwe ngokukhethekile ukucubungula izingxenye eziyinkimbinkimbi njengamapuleti ensimbi, izingxenye ezimise okwediski, isikhunta nezindlu ezincane. Isikhungo semishini esime mpo singakwazi ukwenza imisebenzi efana nokugaya, ukubhora, ukubhola, ukucofa nokusika intambo, ukuhlinzeka ngezixazululo zokucutshungulwa kwezingxenye zensimbi emikhakheni ehlukahlukene.
Ukusetshenziswa komkhiqizo
I-TAJANE vertical machining center VMC-1100 series ingasetshenziswa ukucubungula izingxenye ezinembayo zemikhiqizo ye-5G, futhi ingahlangabezana nezidingo zokucubungula izingxenye zegobolondo, izingxenye zezimoto nezingxenye ezihlukahlukene zokubunjwa. Ngaphezu kwalokho, ingakwazi ukubona ukucubungula okushesha kakhulu kwezingxenye zohlobo lwebhokisi, ithuthukise ukusebenza kahle kokucubungula kanye nokunemba kokucubungula.
Isikhungo semishini eqondile esingu-5G sicutshungulwa izingxenye eziqondile
Isikhungo somshini esiqondile sokucutshungulwa kwenqwaba yezingxenye zegobolondo
Isikhungo semishini esime mpo sokucubungula izingxenye zezimoto
Isikhungo semishini esime mpo sokucubungula izingxenye zohlobo lwebhokisi
Isikhungo somshini esiqondile sokucubungula izingxenye zesikhunta
Inqubo yokusakazwa komkhiqizo
Ochungechungeni lwesikhungo semishini eqondile ye-CNC VMC-1100, ukulingisa kusebenzisa inqubo yokulingisa ye-Meehanite ngebanga elingu-TH300, elibonisa amandla aphezulu nokumelana nokugqokwa okuphezulu. Ingaphakathi le-castings yesikhungo semishini eqondile ye-VMC-1100 yakhelwe ngesakhiwo sezimbambo esinezindonga ezimbili.Ngaphezu kwalokho, ukwelashwa kokuguga kwemvelo kombhede kanye nekholomu yesikhungo semishini eqondile ye-VMC-1100 kuthuthukisa ngempumelelo ukunemba kwesikhungo somshini. Isilayidi esiphambanayo esisebenzayo nesisekelo singahlangabezana nezidingo zokusika okusindayo nokunyakaza okusheshayo, ukuhlinzeka abasebenzisi ngomuzwa wokucubungula osebenza kahle futhi ozinzile.
Linciphisa kanjani izinga lokungavumelani le
ukusakazwa kwesikhungo semishini eqondile ukuya ku-0.3%
Isikhungo semishini esime mpo se-CNC, esinesakhiwo sezimbambo esinezindonga ezimbaxambili ngaphakathi kokulingisa.
Isikhungo semishini esime mpo se-CNC, ibhokisi lokuphotha lamukela umklamo olungiselelwe kanye nesakhiwo esiphusile.
Umbhede ophakathi nendawo yokwenza imishini eqondile kanye nekholomu kuyaguga okungokwemvelo ukuze kube nokunemba okuphezulu.
Isikhungo semishini esime mpo se-CNC, isilayidi sesiphambano setafula kanye nesisekelo, ukuhlangabezana nokusika okusindayo nokunyakaza okusheshayo
Inqubo yokuhlanganisa umkhiqizo
Esikhungweni semishini esime mpo se-VMC-1100, ukuzinza kokunemba nokuqina kwethuluzi lomshini kuyathuthukiswa ngokuklwelwa kwendawo yokuthintana yezingxenye ezifana nesihlalo esiphethe, izindawo zokuthintana zesihlalo samantongomane esisebenzisekayo nesilayida, indawo yokuxhumana phakathi kwebhokisi lokuphotha nokuphotha, kanye nezindawo zokuthintana zesisekelo nekholomu. Ngesikhathi esifanayo, iqeda ukucindezeleka kwangaphakathi ethuluzini lomshini, inciphisa ukungqubuzana, futhi yandise impilo yesevisi yesikhungo semishini eqondile.
Ingabe ukunemba kwesikhungo somshini esime mpo "sikhishwe" kanjani?
① Ukuklwebha nokugqwala kwesihlalo esiphethe sesikhungo sokukhanda esiqondile
② Ukuklwebha nokugxusha indawo okuthintana kuyo phakathi kwesihlalo samantongomane esisebenza kahle nesilayidi
③ Indawo yokuxhumana phakathi kwe-headstock kanye ne-spindle yesikhungo sokukhanda esiqondile
④ Ukuklwebha kanye nokugxusha kwendawo yokuxhumana phakathi kwesisekelo nekholomu
Inqubo yokuhlola ukunemba
Yonke imikhiqizo ekuchungechunge lwesikhungo semishini eqondile ye-CNC VMC-1100 ihlolwa ngokunemba ngaphambi kokuphuma efekthri. Lokhu kufaka phakathi ukuhlolwa kokunemba kwejiyomethri, ukuhlolwa kokunemba kokubeka indawo, ukuhlolwa kokunemba kokusika, nokuqapha kokunemba kwe-laser interferometer. Isinyathelo ngasinye sidinga izilinganiso eziningi ukuze kubalwe inani elimaphakathi, ukuze kwehliswe amaphutha engozi, kuqinisekiswe imiphumela, futhi kuzuzwe imiphumela yemishini yesivinini esikhulu, enembile, kanye nesebenza ngempumelelo kakhulu.
I-Workbench Ukunemba Test
Ukuhlolwa kwe-Opto-mechanical
Ukutholwa kokuma
Ukutholwa Kwe-Parallelism
Ukuhlola Ukunemba Kwesihlalo Samantongomane
Ukutholwa kokuchezuka kwe-engeli
Izici zokuklama
Izingxenye eziyinhloko zomzimba wethuluzi lomshini wezikhungo zemishini eziqondile ze-VMC-1100 zenziwe nge-HT300 high-high-power grey cast iron, iphathwa ngokushisa, ukuguga kwemvelo kanye nokucutshungulwa okunembayo okubandayo. Yamukela ikholomu ye-herringbone, ene-counterweight mechanism ye-axis ye-Z. Ama-rails omhlahlandlela aklwejwa mathupha, athuthukisa ukuqina futhi agweme ukudlidliza komshini.
Ividiyo yokulingisa kwesikhungo somshini esiqondile
Umshini wokukhanya wesikhungo semishini esime mpo
Isikhungo semishini esime mpo I-Bearing Spindle
Vertical machining centre Ukuzalanisa
Isikhungo semishini esime mpo se-CNC, isikulufu sokuhola
Ukupakisha Okuqinile
Lonke uchungechunge lwezikhungo zemishini eziqondile ze-CNC VMC-1100 zipakishwe ngamakesi okhuni avalelwe ngokugcwele, anokufakwa kwe-vacuum okufakazela umswakama ngaphakathi kwamakesi. Zifanele ukuhamba ibanga elide njengokuhamba komhlaba nolwandle. Isikhungo ngasinye semishini esime mpo singalethwa ngokuphepha nangokugcina isikhathi kuzo zonke izingxenye zomhlaba.
Ukukhiya uxhumano, kuqinile futhi kuyaqina.
Ukulethwa kwamahhala emachwebeni amakhulu namachweba akhipha amasiko ezweni lonke.
Ukususwa kwamamaki
Ukukhiya uxhumano
I-solid wood central axis
Ukupakisha kwe-vacuum
Imishini ejwayelekile
Imishini eyengeziwe
I. Ngobubanzi obugcwele bezikhungo zokumaka eziqondile ze-VMC-1100, ama-spindle ongawakhetha ayatholakala njengezisetshenziswa ezengeziwe:
II. Ukuze uthole uhla olugcwele lwezikhungo zemishini eziqondile ze-VMC-1100, amafomu ongawakhetha e-spindle taper kanye namasistimu okuhlunga amanzi aphakathi nendawo ayatholakala njengemishini eyengeziwe:
III. Ngobubanzi obugcwele bezikhungo zemishini eziqondile ze-VMC-1100, isisetha samathuluzi ozikhethela sona siyatholakala njengesisetshenziswa esingeziwe:
IV. Ngobubanzi obugcwele bezikhungo zemishini eziqondile ze-VMC-1100, imagazini yethuluzi lokuzikhethela iyatholakala njengesisetshenziswa esingeziwe:
V. Ngobubanzi obugcwele bezikhungo zokumaka eziqondile ze-VMC-1100, izikali zomugqa ozikhethela zona kanye nocezu lokusebenza olukala i-OMP60 kuyatholakala njengezisetshenziswa ezengeziwe:
VI. Ngobubanzi obugcwele bezikhungo zokumaka eziqondile ze-VMC-1100, izihlukanisi ezilula zamanzi kawoyela neziqoqi zenkungu kawoyela ziyatholakala njengemishini eyengeziwe:
VII. Ngobubanzi obugcwele bezikhungo zemishini eziqondile ze-VMC-1100, i-eksisi yesine yokuzikhethela iyatholakala njengezisetshenziswa ezengeziwe:
VIII. Ukuze uthole uhla olugcwele lwezikhungo zemishini eziqondile ze-VMC-1100, i-gearbox ongayikhetha iyatholakala njengemishini eyengeziwe:
IX. Ngobubanzi obugcwele bezikhungo zemishini eziqondile ze-VMC-1100, i-eksisi yesihlanu yokuzikhethela iyatholakala njengesisetshenziswa esingeziwe:
X. Ngobubanzi obugcwele bezikhungo zokumaka eziqondile ze-VMC-1100, isidluliseli se-chip esingazikhethela siyatholakala njengesisetshenziswa esingeziwe:
| Imodeli | I-VMC-1100 (Imihlahlandlela Emithathu Ewumugqa) | I-VMC-1100 (Imihlahlandlela Emibili Ewumugqa kanye Nomgwaqo Owodwa Oqinile) | I-VMC-1100 (Imihlahlandlela Emithathu) |
|---|---|---|---|
| amandla | |||
| I-Spindle Taper | I-BT40 | I-BT40 | I-BT40 |
| Isivinini se-Spindle (rpm/min) | 8000 | 8000 | 8000 |
| Main Drive Motor Power | 11kw | 11kw | 11kw |
| Amandla Wokunikezela Amandla | 25 | 25 | 25 |
| Icubungula ububanzi | |||
| Ukuhamba kwe-X-eksisi | 1100mm | 1100mm | 1100mm |
| Ukuhamba kwe-Y-eksisi | 650mm | 650mm | 600mm |
| Ukuhamba kwe-Z-eksisi | 750 mm | 750 mm | 600mm |
| Usayizi Wokusebenza | 650X1200 | 650X1200 | 600X1300 |
| Umthwalo Omkhulu Wethebula Lokusebenza | 800kg | 800kg | 800kg |
| Workbench T-slots | 5-18*120 | 5-18*120 | 5-18*120 |
| Ibanga Phakathi Kwe-Spindle Axis kanye Nekholomu | 722 mm | 700mm | 655 mm |
| Ibanga ukusuka ku-Spindle End Face ukuya ku-Worktable | 95-845mm | 95-845mm | 180-780 mm |
| Icubungula amapharamitha | |||
| Ukuhamba Ngokushesha Nge-X/Y/Z Axis (m/min) | 24/24/24 | 24/24/15 | 15/15/15 |
| Okuphakelayo okusebenzayo (mm/min) | 1-10000 | 1-10000 | 1-10000 |
| Uhlelo lokulawula izinombolo | |||
| Ukucushwa kwe-FANUC MF3B | I-X-eksisi: βiSc22/3000-B I-Y-eksisi: βiSc22/3000-B I-Z-eksisi: βis22/3000B-B I-spindle: βiI 12/10000-B | I-X-eksisi: βiSc22/3000-B I-Y-eksisi: βiSc22/3000-B I-Z-eksisi: βis22/3000B-B I-spindle: βiI 12/10000-B | I-X-eksisi: βiSc22/3000-B I-Y-eksisi: βiSc22/3000-B I-Z-eksisi: βis22/3000B-B I-spindle: βiI 12/10000-B |
| SIEMENS 828D Ukucushwa | I-X-eksisi:1FK2308-4AC01-0MB0 I-Y-eksisi:1FK2308-4AC01-0MB0 I-Z-axis: 1FK2208-4AC11-0MB0 I-spindle: 1PH3131-1DF02-0KA0 | I-X-eksisi:1FK2308-4AC01-0MB0 I-Y-eksisi:1FK2308-4AC01-0MB0 I-Z-axis: 1FK2208-4AC11-0MB0 I-spindle: 1PH3131-1DF02-0KA0 | I-X-eksisi:1FK2308-4AC01-0MB0 I-Y-eksisi:1FK2308-4AC01-0MB0 I-Z-axis: 1FK2208-4AC11-0MB0 I-spindle: 1PH3131-1DF02-0KA0 |
| Ukucushwa kwe-Mitsubishi M80B | I-X-eksisi: HG303S-D48 I-Y-eksisi: HG303S-D48 I-Z-axis:HG303BS-D48 I-Spindle: SJ-DG11/120 | I-X-eksisi:HG204S-D48 I-Y-eksisi:HG204S-D48 I-Z-axis:HG303BS-D48 I-spindle:SJ-DG7.5/120 | I-X-eksisi:HG204S-D48 I-Y-eksisi:HG204S-D48 I-Z-axis:HG303BS-D48 I-spindle:SJ-DG7.5/120 |
| Isistimu yezinsimbi | |||
| Ithuluzi Lomagazini Nomthamo | Uhlobo lwediski (uhlobo lwe-manipulator) izingcezu ezingama-24 | Uhlobo lwediski (uhlobo lwe-manipulator) izingcezu ezingama-24 | Uhlobo lwediski (uhlobo lwe-manipulator) izingcezu ezingama-24 |
| Uhlobo Lomphathi Wethuluzi | I-BT40 | I-BT40 | I-BT40 |
| Ubukhulu Bethuluzi Ububanzi | Φ80/Φ150mm | Φ80/Φ150mm | Φ80/Φ150mm |
| Ubude bethuluzi obukhulu | 300mm | 300mm | 300mm |
| Isisindo sethuluzi esiphezulu | 8kg | 8kg | 8kg |
| Ukunemba | |||
| Ukuphindaphinda kwe-X/Y/Z Izimbazo | 0.009mm | 0.009mm | 0.009mm |
| Ukubeka Ukunemba Kwezimbazo Ze-X/Y/Z | 0.007mm | 0.007mm | 0.007mm |
| X/Y/Z Uhlobo lwe-Axis Guideway | Umhlahlandlela womugqa I-X-eksisi: 35 I-Y-eksisi: 45 I-Z-eksisi: 45 | Umhlahlandlela womugqa + Umhlahlandlela oqinile I-X-eksisi: 45 I-Y-eksisi: 45 I-Z-axis: Igayidi eqinile | Umgwaqo oqinile |
| Ukucaciswa kwesikulufa | 4012/4012/4012 | 4012/4012/4012 | 4010/4010/4010 |
| Isici | |||
| Ubude | 3000mm | 3000mm | 3350 mm |
| Ububanzi | 2880 mm | 2880 mm | 2600 mm |
| Ubude | 3100 mm | 3100 mm | 3100 mm |
| Isisindo | 6800kg | 6800kg | 8000kg |
| Umfutho Womoya Odingekayo | ≥0.6MPa ≥500L/min(ANR) | ≥0.6MPa ≥500L/min(ANR) | ≥0.6MPa ≥500L/min(ANR) |
TAJANE Service Centre
I-TAJANE inesikhungo senkonzo yamathuluzi omshini we-CNC eMoscow. Ochwepheshe besevisi bazokusiza ekuqondiseni ukufakwa, ukulungisa iphutha, ukuxilongwa kwemishini, ukugcinwa, nokuqeqeshwa kokusebenza kwamathuluzi omshini we-CNC.Isikhungo sesevisi sinendawo yokugcina izinto eziyisipele nezinto ezisetshenziswayo kulo lonke uhla lwemikhiqizo.
