Iziphakamiso mayelana nokucubungula, ukugcinwa kanye nezinkinga ezivamile zamathuluzi omshini we-CNC.

“Umhlahlandlela Wokunakekela kanye Nokusingatha Inkinga Evamile Yokucubungula Ithuluzi Lomshini we-CNC”

I. Isingeniso
Njengemishini ebalulekile ekukhiqizeni kwanamuhla, amathuluzi omshini we-CNC adlala indima ebalulekile ekuthuthukiseni ukusebenza kahle kokukhiqiza nokuqinisekisa ukunemba kokucubungula. Kodwa-ke, noma yimuphi umshini awukwazi ukwenza ngaphandle kokunakekelwa ngokucophelela ngesikhathi sokusetshenziswa, ikakhulukazi ukucubungula ithuluzi lomshini we-CNC. Kuphela ngokwenza umsebenzi omuhle ekunakekeleni singaqinisekisa ukusebenza okuvamile kwamathuluzi omshini we-CNC, sandise impilo yabo yesevisi futhi sithuthukise ukusebenza kahle kokukhiqiza. Lesi sihloko sizokwethula ngokuningiliziwe izindlela zokulungisa kanye nezinyathelo ezivamile zokuphatha izinkinga zokucubungula ithuluzi lomshini we-CNC ukuze kunikezwe ireferensi kubasebenzisi.

 

II. Ukubaluleka Kokunakekelwa Kokucutshungulwa Kwethuluzi Lomshini we-CNC
Amathuluzi omshini we-CNC ayimishini yokucubungula enembayo ephezulu nesebenza kahle kakhulu enezakhiwo eziyinkimbinkimbi nokuqukethwe okuphezulu kobuchwepheshe. Ngesikhathi sokusetshenziswa, ngenxa yethonya lezici ezihlukahlukene ezifana nomthwalo wokucubungula, izimo zemvelo, namazinga ekhono lomsebenzisi, ukusebenza kwamathuluzi omshini we-CNC kuzokwehla kancane kancane ngisho nokungasebenzi kahle. Ngakho-ke, ukugcinwa njalo kwamathuluzi omshini we-CNC kungathola ngesikhathi futhi kuxazulule izinkinga ezingaba khona, kuqinisekise ukusebenza okuvamile kwemishini, kuthuthukise ukunemba kokucubungula nokusebenza kahle kokukhiqiza, kunciphise izindleko zokulungisa, futhi kunwebe impilo yesevisi yemishini.

 

III. Izindlela Zokulungisa Zokucubungula Ithuluzi Lomshini we-CNC
Ukuhlolwa kwansuku zonke
Ukuhlolwa kwansuku zonke kwenziwa ikakhulukazi ngokusebenza okujwayelekile kohlelo ngalunye lwethuluzi lomshini we-CNC othomathikhi. Izinto eziyinhloko zokunakekelwa nokuhlolwa zihlanganisa:
(1) Isistimu ye-Hydraulic: Hlola ukuthi izinga likawoyela osebenza ngamanzi avamile yini, ukuthi ingabe kukhona ukuvuza epayipini elisebenza ngamanzi, kanye nokuthi ukucindezela kokusebenza kwephampu edonsa amanzi kuzinzile yini.
(2) Isistimu yokuthambisa ngokusonta: Hlola ukuthi izinga likawoyela wokugcoba ophothayo livamile yini, ukuthi ipayipi lokuthambisa aliphazamiseki yini, nokuthi ingabe iphampu yokuthambisa isebenza ngokujwayelekile yini.
(3) Isistimu yokuqondisa kawoyela wesitimela: Hlola ukuthi izinga likawoyela wokugcoba likaloliwe livamile yini, ukuthi ipayipi lokuthambisa aliphazamiseki yini, nokuthi iphampu yokugcoba isebenza ngokujwayelekile yini.
(4) Isistimu yokupholisa: Hlola ukuthi izinga lokupholisa livamile yini, ukuthi ipayipi lokupholisa alivimbeli yini, ukuthi ingabe iphampu yokupholisa isebenza ngokujwayelekile yini, nokuthi ingabe ifeni yokupholisa isebenza kahle yini.
(5) Isistimu ye-pneumatic: Hlola ukuthi umfutho womoya ujwayelekile yini, ukuthi kukhona ukuvuza endleleni yomoya, nokuthi izingxenye zomoya zisebenza ngokujwayelekile yini.
Ukuhlolwa kwamasonto onke
Izinto zokuhlola zamasonto onke zihlanganisa izingxenye zethuluzi lomshini ozenzakalelayo we-CNC, isistimu yokuthambisa i-spindle, njll. Futhi, ukufakwa kwensimbi ezingxenyeni zamathuluzi omshini we-CNC kufanele kususwe futhi imfucumfucu kufanele ihlanzwe. Okuqukethwe okuqondile kungokulandelayo:
(1) Hlola ukuthi ingabe kukhona ukuxega, ukuguga noma ukulimala ezingxenyeni ezihlukahlukene zethuluzi lomshini we-CNC. Uma kunenkinga, qinisa, uyishintshe noma uyilungise ngesikhathi.
(2) Hlola ukuthi isihlungi sesistimu yokuthambisa yokuphotha sivinjiwe yini. Uma ivinjiwe, yihlanze noma uyishintshe kusenesikhathi.
(3) Susa amafayili ensimbi kanye nemfucumfucu ezingxenyeni zamathuluzi omshini we-CNC ukuze ugcine okokusebenza kuhlanzekile.
(4) Hlola ukuthi izingxenye zokusebenza ezifana nesikrini sokubonisa, ikhibhodi kanye negundane lohlelo lwe-CNC zijwayelekile yini. Uma kunenkinga, yilungise noma uyishintshe kusenesikhathi.
Ukuhlolwa kwanyanga zonke
Ikakhulukazi ukuhlola amandla kagesi nokomisa umoya. Ngaphansi kwezimo ezijwayelekile, i-voltage elinganiselwe yokunikezwa kwamandla ngu-180V - 220V futhi imvamisa ingu-50Hz. Uma kukhona okungavamile, kulinganise futhi ukulungise. Isomisi somoya kufanele sihlakazwe kanye ngenyanga bese sihlanzwa futhi sihlanganiswe. Okuqukethwe okuqondile kungokulandelayo:
(1) Hlola ukuthi ingabe i-voltage nemvamisa yokuphakelwa kukagesi kujwayelekile. Uma kukhona okungavamile, kulungise ngesikhathi.
(2) Hlola ukuthi umshini wokomisa umoya usebenza ngokujwayelekile yini. Uma kukhona okungavamile, kulungise noma kushintshe kusenesikhathi.
(3) Hlanza isisefo sesomisi somoya ukuze uqinisekise ukoma komoya.
(4) Hlola ukuthi ibhethri yesistimu ye-CNC ijwayelekile yini. Uma kukhona okungavamile, kushintshe kusenesikhathi.
Ukuhlolwa kwekota
Ngemuva kwezinyanga ezintathu, ukuhlolwa nokugcinwa kwamathuluzi omshini we-CNC kufanele kugxile ezicini ezintathu: umbhede wamathuluzi omshini ozenzakalelayo we-CNC, isistimu ye-hydraulic kanye nesistimu yokugcoba nge-spindle, okuhlanganisa ukunemba kwamathuluzi omshini we-CNC kanye nesistimu ye-hydraulic kanye nesistimu yokugcoba. Okuqukethwe okuqondile kungokulandelayo:
(1) Hlola ukuthi ukunemba kombhede wamathuluzi omshini ozenzakalelayo we-CNC uyahlangabezana yini nezidingo. Uma kukhona ukuchezuka, kulungise ngesikhathi.
(2) Hlola ukuthi ingcindezi yokusebenza nokugeleza kwesistimu ye-hydraulic ijwayelekile, nokuthi ingabe kukhona ukuvuza, ukuguga noma ukulimala kwezingxenye ze-hydraulic. Uma kunenkinga, yilungise noma uyishintshe kusenesikhathi.
(3) Hlola ukuthi ingabe isistimu yokuthambisa yokuphotha iyasebenza ngokujwayelekile nokuthi izinga lamafutha okugcoba liyahlangabezana yini nezimfuneko. Uma kunenkinga, shintsha noma ungeze ngesikhathi.
(4) Hlola ukuthi amapharamitha ohlelo lwe-CNC alungile yini. Uma kukhona okungavamile, kulungise ngesikhathi.
Ukuhlolwa kwesigamu sonyaka
Ngemuva kwesigamu sonyaka, isistimu ye-hydraulic, i-spindle lubrication system kanye ne-X-axis yamathuluzi omshini we-CNC kufanele ihlolwe. Uma kunenkinga, uwoyela omusha kufanele ushintshwe bese kwenziwa umsebenzi wokuhlanza. Okuqukethwe okuqondile kungokulandelayo:
(1) Shintshanisa uwoyela wokuthambisa wesistimu ye-hydraulic kanye nesistimu yokuthambisa yokuphotha, futhi uhlanze ithange likawoyela nesihlungi.
(2) Hlola ukuthi ingabe indlela yokudlulisa ye-X-eksisi ijwayelekile, nokuthi ingabe kukhona ukuguga noma ukulimala kusikulufa sokuhola kanye nomzila wesitimela. Uma kunenkinga, yilungise noma uyishintshe kusenesikhathi.
(3) Hlola ukuthi ihadiwe nesofthiwe yohlelo lwe-CNC kujwayelekile yini. Uma kunenkinga, yilungise noma uyithuthukise kusenesikhathi.

 

IV. Izinkinga Ezivamile Nokuphatha Izindlela Zokucubungula Ithuluzi Lomshini we-CNC
Ukucindezela okungavamile
Ikakhulukazi ibonakala njengengcindezi ephezulu kakhulu noma ephansi kakhulu. Izindlela zokuphatha zimi kanje:
(1) Setha ngokuvumelana nengcindezi eshiwo: Hlola ukuthi inani lokusetha ingcindezi lilungile yini. Uma kudingeka, lungisa inani lokusetha ingcindezi.
(2) Hlanganisa futhi uhlanze: Uma ukucindezela okungavamile kubangelwa ukuvinjelwa noma ukulimala kwezingxenye ze-hydraulic, izingxenye ze-hydraulic zidinga ukuhlakazwa ukuze kuhlanzwe noma kufakwe esikhundleni.
(3) Faka esikhundleni ngegeji yokucindezela evamile: Uma i-gauge yokucindezela yonakalisiwe noma ingalungile, izoholela ekuboniseni ukucindezela okungavamile. Ngalesi sikhathi, igeji yokucindezela evamile idinga ukushintshwa.
(4) Hlola ngokushintshana ngokuvumelana nesistimu ngayinye: Ukucindezela okungavamile kungase kubangelwe izinkinga ohlelweni lwe-hydraulic, uhlelo lwe-pneumatic noma ezinye izinhlelo. Ngakho-ke, kuyadingeka ukuhlola ngokushintshana ngokusho kwesistimu ngayinye ukuthola inkinga futhi ubhekane nayo.
Iphampu kawoyela ayifafazi uwoyela
Kunezizathu eziningi zokuthi iphampu yamafutha ingafafazi uwoyela. Izindlela zokuphatha zimi kanje:
(1) Izinga eliphansi loketshezi ethangini likaphethiloli: Hlola ukuthi izinga loketshezi ethangini likaphethiloli lijwayelekile yini. Uma izinga loketshezi liphansi kakhulu, engeza inani elifanele lamafutha.
(2) Ukuhlehla kwephampu kawoyela: Hlola ukuthi indlela yokuzungezisa yepompo kawoyela ilungile yini. Uma ihlehliswa, lungisa izintambo zephampu kawoyela.
(3) Isivinini esiphansi kakhulu: Hlola ukuthi isivinini sephampu kawoyela sijwayelekile yini. Uma ijubane liphansi kakhulu, hlola ukuthi injini isebenza ngokujwayelekile noma ulungise isilinganiso sokudlulisa sephampu kawoyela.
(4) I-viscosity kawoyela ephezulu kakhulu: Hlola ukuthi i-viscosity kawoyela iyahlangabezana yini nezidingo. Uma i-viscosity iphezulu kakhulu, shintsha amafutha nge-viscosity efanele.
(5) Ukushisa kwamafutha aphansi: Uma izinga lokushisa likawoyela liphansi kakhulu, kuzoholela ekwandeni kwe-viscosity yamafutha futhi kuthinte umsebenzi wepompo likawoyela. Ngalesi sikhathi, inkinga ingaxazululwa ngokushisa amafutha noma ukulinda ukushisa kwamafutha kukhuphuke.
(6) Ukuvinjwa kwesihlungi: Hlola ukuthi isihlungi sivinjiwe yini. Uma ivinjiwe, hlanza noma shintsha isihlungi.
(7) Umthamo oweqile wamapayipi okumunca: Hlola ukuthi ingabe umthamo wamapayipi okumunca umkhulu kakhulu yini. Uma inkulu kakhulu, izodala ubunzima ekumunceni uwoyela wephampu kawoyela. Ngalesi sikhathi, umthamo wamapayipi okumunca angancishiswa noma umthamo wokumunca uwoyela wepompo likawoyela ungandiswa.
(8) Ukuhogela komoya endaweni yokufaka uwoyela: Hlola ukuthi akukho yini ukuhogela komoya endaweni yokufaka uwoyela. Uma kukhona, umoya udinga ukuqedwa. Inkinga ingaxazululwa ngokubheka ukuthi uphawu luqinile yini kanye nokuqinisa ijoyinti lokungena likawoyela.
(9) Kunezingxenye ezilimele ku-shaft kanye ne-rotor: Hlola ukuthi azikho yini izingxenye ezilimele ku-shaft kanye ne-rotor yepompo likawoyela. Uma kukhona, iphampu kawoyela idinga ukushintshwa.

 

V. Isifinyezo
Ukugcinwa nokuphathwa kwezinkinga ezivamile zokucubungula ithuluzi lomshini we-CNC kuyisihluthulelo sokuqinisekisa ukusebenza okuvamile kwemishini. Ngokulungiswa okuvamile, izinkinga ezingaba khona zingatholwa futhi zixazululwe ngesikhathi, impilo yesevisi yemishini inganwetshwa, futhi ukusebenza kahle kokukhiqiza kungathuthukiswa. Lapho usingatha izinkinga ezivamile, kuyadingeka ukuhlaziya ngokuya ngesimo esithile, uthole umsuka wenkinga futhi uthathe izinyathelo zokusingatha ezihambisanayo. Ngesikhathi esifanayo, opharetha nabo badinga ukuba nezinga elithile lekhono nolwazi lokulondoloza, futhi basebenze ngokuqinile ngokuhambisana nezinqubo zokusebenza zokuqinisekisa ukusebenza okuvamile kwamathuluzi omshini we-CNC.