Abakhiqizi babelana ngezinyathelo zokuvimbela ukwehluleka okuvamile kwemishini kwamathuluzi omshini we-CNC.

Izinyathelo Zabakhi Bethuluzi Lomshini we-CNC Zokuvimbela Ukwehluleka Komshini Okuvamile Kwamathuluzi Omshini We-CNC

1. Ukubamba ukuhluleka kokuqinisa ithuluzi
   Uma ithuluzi lingakwazi ukukhishwa ngemva kokubopha, cabanga ukulungisa ingcindezi yesilinda esisetshenziswa njenge-hydraulic kanye nedivayisi yokushintsha istroke. Ngesikhathi esifanayo, i-nati entwasahlobo ye-disc ingabuye ilungiswe ukuze kuncishiswe inani lokucindezela kwentwasahlobo ukuze kuqinisekiswe ukuthi ithuluzi lingakhululwa ngokujwayelekile.
2. Ukuphatha ukushisa kwe-spindle
   Ngezinkinga zokushisisa ophotha, qala uhlanze ibhokisi lokuphotha ukuze uqinisekise ukuhlanzeka kwalo. Bese uhlola futhi ulungise inani lamafutha okugcoba ukuze uqinisekise ukuthi i-spindle ingagcotshwa ngokugcwele ngesikhathi sokusebenza. Uma inkinga yokushisa isaqhubeka, i-spindle bear ingadinga ukushintshwa ukuze kuqedwe isimo sokushisa esibangelwa ukuguga.
3. Ukuphatha umsindo webhokisi le-spindle
   Uma kuba nomsindo ebhokisini lokuphotha, hlola isimo samagiya ngaphakathi kwebhokisi lokuphotha. Uma amagiya eguge kakhulu noma alimele, kufanele alungiswe noma ashintshwe kusenesikhathi ukuze kunciphe umsindo. Ngesikhathi esifanayo, yenza njalo ukulungiswa kwebhokisi lokuphotha, hlola isimo sokubopha ingxenye ngayinye, futhi uvimbele umsindo obangelwa ukuxegiswa.

1. Ukuthuthukisa ukunemba kokudlulisela
   (1) Lungisa ukulayisha kuqala kwepheya ngayinye enyakazayo ukuze kuqedwe imvume yokudlulisela. Ngokulungisa ukulayishwa kuqala kwamapheya anyakazayo njengamapheya e-screw nut nezilayidi zomhlahlandlela, imvume ingancishiswa futhi ukunemba kokudlulisela kungathuthukiswa.
   (2) Setha amagiya okunciphisa eketango lokudlulisa ukuze unciphise ubude bochungechunge lokudlulisela. Lokhu kunganciphisa ukunqwabelana kwamaphutha futhi kuthuthukise ukunemba kokudlulisela.
   (3) Lungisa izixhumanisi ezixegayo ukuze uqinisekise ukuthi zonke izingxenye zixhumeke ngokuqinile. Njalo hlola izixhumi echungechungeni lokudlulisa, njengama-coupling nokhiye bokuxhunywa, ukuze uvimbele ukuxega ekuthinteni ukunemba kokudlulisela.
2. Ukuthuthukisa ukuqina kokudlulisela
   (1) Lungisa ukulayishwa kuqala kwamapheya amantongomane esikulufa nezinto ezisekelayo. Ukulungisa ngokunengqondo ukulayisha kuqala kungakhuphula ukuqina kwesikulufu, kunciphise ukuwohloka, futhi kuthuthukise ukuqina kokudlulisela.
   (2) Khetha ngokunengqondo usayizi wesikulufu ngokwaso. Ngokuhambisana nezidingo zomthwalo nokunemba zethuluzi lomshini, khetha isikulufu esinobubanzi obufanele kanye nephiphu ukuze uthuthukise ukuqina kokudlulisela.
3. Ukuthuthukisa ukunemba kokunyakaza
   Ngaphansi kwesisekelo sokuhlangana namandla nokuqina kwezingxenye, nciphisa ubukhulu bezingxenye ezihambayo ngangokunokwenzeka. Yehlisa ububanzi nesisindo sezingxenye ezijikelezayo ukuze unciphise inertia yezingxenye ezihambayo futhi uthuthukise ukunemba kokunyakaza. Isibonelo, sebenzisa amathebula okusebenza namakalishi anemiklamo engasindi.
4. Ukulungiswa komhlahlandlela
   (1) Iziqondiso eziginqikayo zizwela kakhulu ukungcola futhi kufanele zibe nesivikelo esihle ukuvimbela uthuli, amashidi nokunye ukungcola ukuthi kungangeni kumhlahlandlela futhi kuphazamise ukusebenza kwawo.
   (2) Ukukhethwa kokulayisha kuqala kweziqondiso eziginqikayo kufanele kube ngokufanele. Ukulayisha kuqala ngokweqile kuzokwandisa kakhulu amandla okudonsa, kukhuphule umthwalo wemoto, futhi kuthinte ukunemba kokunyakaza.
   (3) Iziqondiso ze-Hydrostatic kufanele zibe nesethi yezinhlelo zokuhlinzeka ngowoyela ezinemiphumela emihle yokuhlunga ukuze kuqinisekiswe ukwakheka kwefilimu kawoyela ezinzile endaweni yomhlahlandlela futhi kuthuthukiswe umthamo wokuthwala kanye nokunemba kokunyakaza komhlahlandlela.

1. Ukuphathwa kokwehluleka kokunyakaza kwemagazini yamathuluzi
   (1) Uma imagazini yamathuluzi ingakwazi ukuzungezisa ngenxa yezizathu zemishini ezifana nokuxega okuxhumene ku-motor shaft kanye ne-worm shaft noma izixhumo zemishini eziqine kakhulu, izikulufu eziku-coupling kufanele ziqiniswe ukuze kuqinisekiswe ukuxhumana okuqinile.
   (2) Uma umagazini wamathuluzi ungazungezi ku-到位, kungase kubangelwe ukuhluleka kokujikeleza kwemoto noma iphutha lokudlulisela. Hlola isimo sokusebenza kwenjini, njenge-voltage, i-current, nesivinini, ukuze ubone ukuthi zijwayelekile yini. Ngesikhathi esifanayo, hlola isimo sokugqoka sezingxenye zokudlulisela ezifana namagiya namaketanga, bese ubuyisela izingxenye ezigugile kakhulu ngesikhathi esifanele.
   (3) Uma umkhono wethuluzi ungeke ubambe ithuluzi, lungisa isikulufu sokulungisa kumkhono wethuluzi, cindezela isipilingi, bese uqinisa iphinikhodi. Qinisekisa ukuthi ithuluzi lifakwe ngokuqinile kumkhono wethuluzi futhi ngeke liwe ngesikhathi sokushintsha ithuluzi.
   (4) Uma umkhono wethuluzi ungekho endaweni efanele phezulu noma phansi, hlola indawo yemfoloko noma ukufakwa nokulungiswa kweswishi yomkhawulo. Qinisekisa ukuthi imfoloko ingaphusha ngokunembile umkhono wethuluzi ukuze uye phezulu naphansi, futhi iswishi yomkhawulo ingathola ngokunembile indawo yomkhono wethuluzi.
2. Ukushintsha ithuluzi ukuphatha ukuhluleka kwe-manipulator
   (1) Uma ithuluzi lingaboshiwe ngokuqinile futhi liwa, lungisa i-clamping claw spring ukuze ukhuphule ukucindezela kwaso noma ubuyisele iphinikhodi yokuphoqa ye-manipulator. Qinisekisa ukuthi i-manipulator ingakwazi ukulibamba ngokuqinile ithuluzi futhi ilivimbele ukuthi lingawi phakathi nenqubo yokushintsha ithuluzi.
   (2) Uma ithuluzi lingakwazi ukukhululwa ngemva kokuba liboshwe, lungisa inathi ngemuva kwentwasahlobo yokukhululwa ukuze uqinisekise ukuthi umthwalo omkhulu aweqi inani elilinganiselwe. Gwema ithuluzi ukuthi lingakwazi ukukhishwa ngenxa yokucindezela kwentwasahlobo ngokweqile.
   (3) Uma ithuluzi liwa ngesikhathi sokushintshisana kwamathuluzi, kungase kubangelwe ibhokisi lokuphotha elingabuyeli endaweni yokushintsha ithuluzi noma iphoyinti lokushintsha ithuluzi likhukhuleka. Sebenzisa ibhokisi lokuphotha futhi ukuze ulenze libuyele endaweni yokushintsha ithuluzi futhi usethe kabusha indawo yokushintsha ithuluzi ukuze uqinisekise ukunemba kwenqubo yokushintsha ithuluzi.

1. Ukubonakaliswa kokwehluleka
   Amaphampu aguquguqukayo kufanele asetshenziselwe amaphampu amanzi ukuze kuncishiswe ukushisisa kwesistimu ye-hydraulic. Isihlungi esifakwe ethangini likaphethiloli kufanele sihlanzwe njalo ngophethiloli noma ukudlidliza kwe-ultrasonic. Ukwehluleka okuvamile ngokuyinhloko ukuguga komzimba wepompo, ukuqhekeka, nokulimala komshini.
2. Izinyathelo zokuvimbela
   (1) Hlanza isisefo njalo ukuze uqinisekise ukuhlanzeka kukawoyela osebenza ngehydraulic. Vimbela ukungcola ekungeneni ohlelweni lwe-hydraulic kanye nezinto ezilimazayo ze-hydraulic.
   (2) Ngokuhluleka okufana nokuguga komzimba wephampu, imifantu, nokulimala kwemishini, ngokuvamile, ukulungiswa okukhulu noma ukushintshwa kwezingxenye kuyadingeka. Ekusetshenzisweni kwansuku zonke, qaphela ukunakekelwa kwesistimu ye-hydraulic futhi ugweme ukusebenza kokugcwala ngokweqile kanye nomthelela wemithwalo yokwandisa impilo yesevisi yepompo ye-hydraulic.
   (B) Uhlelo lwe-pneumatic
3. Ukubonakaliswa kokwehluleka
   Kusistimu ye-pneumatic esetshenziselwa ithuluzi noma i-workpiece clamping, ukushintshwa komnyango wokuphepha, nokuvunguza kwe-chip emgodini we-spindle taper, isihlukanisi samanzi nesihlungi somoya kufanele kukhishwe njalo futhi kuhlanzwe njalo ukuze kuqinisekiswe ukuzwela kwezingxenye ezihambayo ezingxenyeni zomoya. Ukungasebenzi kahle kwe-valve core, ukuvuza komoya, ukulimala kwengxenye yomoya, nokwehluleka kwesenzo konke kubangelwa ukungagcobi kahle. Ngakho-ke, isihlukanisi senkungu yamafutha kufanele sihlanzwe njalo. Ngaphezu kwalokho, ukuqina kwesistimu ye-pneumatic kufanele kuhlolwe njalo.
4. Izinyathelo zokuvimbela
   (1) Khipha amanzi futhi uhlanze isihlukanisi samanzi nesihlungi somoya njalo ukuze uqinisekise ukuthi umoya ongena ohlelweni lwe-pneumatic womile futhi uhlanzekile. Vimbela umswakama nokungcola ukuthi kungangeni ezingxenyeni zomoya futhi kuthinte ukusebenza kwazo.
   (2) Hlanza isihlukanisi senkungu kawoyela njalo ukuze uqinisekise ukugcotshwa okuhle kwezingxenye zomoya. Khetha uwoyela wokugcoba ofanele futhi wenze ukugcoba nokuhlanza ngezikhathi ezithile.
   (3) Hlola njalo ukuqina kwesistimu ye-pneumatic futhi uthole futhi uphathe izinkinga zokuvuza komoya ngesikhathi esifanele. Hlola ukuxhunywa kwamapayipi, izigxivizo, amavalvu nezinye izingxenye ukuze uqinisekise ukucinana okuhle kwesistimu ye-pneumatic.
   (C) Uhlelo lokuthambisa
5. Ukubonakaliswa kokwehluleka
   Kubandakanya ukugcotshwa kweziqondiso zamathuluzi omshini, amagiya okudlulisa, izikulufu zebhola, amabhokisi okuphotha, njll. Isihlungi esingaphakathi kwepompo yokugcoba sidinga ukuhlanzwa futhi sishintshwe njalo, ngokuvamile kanye ngonyaka.
6. Izinyathelo zokuvimbela
   (1) Hlanza futhi ushintshe isihlungi ngaphakathi kwepompo yokugcoba njalo ukuze uqinisekise ukuhlanzeka kwamafutha okugcoba. Vimbela ukungcola ekungeneni ohlelweni lokuthambisa futhi kulimaze izingxenye zokugcoba.
   (2) Ngokwemanuwali yokusebenza yethuluzi lomshini, gcoba njalo futhi unakekele ingxenye ngayinye yokugcoba. Khetha uwoyela wokugcoba ofanele futhi ulungise inani lokugcoba kanye nesikhathi sokugcoba ngokuya ngezidingo zezingxenye ezahlukahlukene.
   (D) Uhlelo lokupholisa
7. Ukubonakaliswa kokwehluleka
   Idlala indima kumathuluzi okupholisa nezinto zokusebenza kanye nama-chips ashisayo. Umbhobho wokupholisa kufanele uhlanzwe njalo.
8. Izinyathelo zokuvimbela
   (1) Hlanza umlomo wokupholisa njalo ukuze uqinisekise ukuthi okokupholisa kungafuthwa ngokulinganayo kumathuluzi nasezintweni zokusebenza, okudlala indima enhle ekupholiseni nasekushayeni amashiphu.
   (2) Hlola ukugxila nokugeleza kwesilinganiso sokupholisa bese usilungisa ngokuvumelana nezidingo zokucubungula. Qinisekisa ukuthi ukusebenza kwesipholisi kuhlangabezana nezidingo zokucubungula.
   (E) Idivayisi yokususa i-chip
9. Ukubonakaliswa kokwehluleka
   Idivayisi yokususa i-chip iyisesekeli esinemisebenzi ezimele, ikakhulukazi ukuqinisekisa inqubekela phambili ebushelelezi yokusika okuzenzakalelayo nokunciphisa ukukhiqizwa kokushisa kwamathuluzi omshini we-CNC. Ngakho-ke, idivayisi yokukhipha i-chip kufanele ikwazi ukususa ama-chips ngokuzenzakalelayo ngesikhathi, futhi indawo yokufaka kwayo kufanele ibe seduze ngangokunokwenzeka endaweni yokusika ithuluzi.
10. Izinyathelo zokuvimbela
    (1) Hlola njalo isimo sokusebenza sedivayisi yokukhipha i-chip ukuze uqinisekise ukuthi ingakwazi ukususa ama-chips ngokuzenzakalelayo ngesikhathi esifanele. Hlanza ama-chips ngaphakathi kwedivayisi yokukhipha i-chip ukuze uvimbele ukuvaleka.
    (2) Lungisa ngokunengqondo ukuma kokufakwa kwedivayisi yokukhipha i-chip ukuze ulenze libe seduze ngangokunokwenzeka endaweni yokusika ithuluzi ukuze kuthuthukiswe ukusebenza kahle kokukhipha i-chip. Ngesikhathi esifanayo, qiniseka ukuthi idivayisi yokususa i-chip ifakwe ngokuqinile futhi ngeke inyakaze noma inyakaze phakathi nenqubo yokucubungula.