Ingabe uyakwazi ngempela ukuxilongwa okuku-inthanethi, ukuxilongwa okungaxhunyiwe ku-inthanethi kanye nobuchwepheshe bokuxilongwa okukude bezikhungo zomshini?

"Incazelo Eningiliziwe Yokuxilonga Ku-inthanethi, Ukuxilongwa Okungaxhunyiwe Ku-inthanethi kanye Nobuchwepheshe Bokuxilonga Okukude Wamathuluzi Omshini We-CNC"

I. Isingeniso
Ngokuthuthuka okuqhubekayo kwemboni yokukhiqiza, amathuluzi omshini we-CNC aya ngokuya ebaluleke kakhulu ekukhiqizweni kwezimboni zanamuhla. Ukuze kuqinisekiswe ukusebenza kahle nokuzinzile kwamathuluzi omshini we-CNC, kuvele ubuchwepheshe obuhlukahlukene bokuxilonga obusezingeni eliphezulu. Phakathi kwazo, ukuxilongwa ku-inthanethi, ukuxilongwa ungaxhunyiwe ku-inthanethi kanye nobuchwepheshe bokuxilongwa okukude sekuyizindlela ezibalulekile zokuqinisekisa ukusebenza okuthembekile kwamathuluzi omshini we-CNC. Lesi sihloko sizokwenza ukuhlaziya okujulile kanye nengxoxo kulobu buchwepheshe bokuxilonga obuthathu bamathuluzi omshini we-CNC abathintekayo abakhiqizi besikhungo somshini.

 

II. Ubuchwepheshe Bokuxilonga Ku-inthanethi
Ukuxilongwa ku-inthanethi kubhekisela ekuhloleni nasekuhloleni amadivaysi e-CNC, izilawuli ze-PLC, izinhlelo ze-servo, okokufaka/okuphumayo kwe-PLC namanye amadivaysi angaphandle axhunywe kumadivayisi e-CNC ngesikhathi sangempela futhi ngokuzenzakalelayo lapho uhlelo lusebenza ngokujwayelekile ngohlelo lokulawula lohlelo lwe-CNC, nokubonisa ulwazi olufanele lwesimo nolwazi olunephutha.

 

(A) Isimiso Sokusebenza
Ukuxilongwa ku-inthanethi kuncike kakhulu ekusebenzeni kokuqapha kanye nohlelo lokuxilonga olwakhelwe ngaphakathi lohlelo lwe-CNC ngokwalo. Ngesikhathi sokusebenza kwamathuluzi omshini we-CNC, uhlelo lwe-CNC luqhubeka nokuqoqa idatha yokusebenza yezingxenye ezibalulekile ezihlukahlukene, njengemingcele yomzimba efana nezinga lokushisa, ingcindezi, yamanje, ne-voltage, kanye nemingcele yokunyakaza efana nendawo, isivinini, nokusheshisa. Ngesikhathi esifanayo, uhlelo luzophinde luqaphe isimo sokuxhumana, amandla esignali nezinye izimo zokuxhuma namadivayisi angaphandle. Le datha idluliselwa kuphrosesa yesistimu ye-CNC ngesikhathi sangempela, futhi iqhathaniswa futhi ihlaziywe ngobubanzi bepharamitha obusethiwe ngaphambilini. Uma okungavamile kutholakele, umshini we-alamu uyacushwa ngokushesha, futhi inombolo ye-alamu nokuqukethwe kwe-alamu kuboniswa esikrinini.

 

(B) Izinzuzo

 

  1. Ukusebenza kwesikhathi sangempela okuqinile
    Ukuxilongwa ku-inthanethi kungathola ngenkathi ithuluzi lomshini we-CNC lisebenza, thola izinkinga ezingaba khona ngesikhathi, futhi ugweme ukwanda okwengeziwe kwamaphutha. Lokhu kubalulekile ezinkampanini ezinokukhiqiza okuqhubekayo futhi kunganciphisa ukulahlekelwa okubangelwa ukungasebenzi ngenxa yamaphutha.
  2. Ulwazi lwesimo oluphelele
    Ngokungeziwe emininingwaneni ye-alamu, ukuxilongwa ku-inthanethi kungaphinda kubonise isimo samarejista amafulegi angaphakathi e-NC namayunithi okusebenza e-PLC ngesikhathi sangempela. Lokhu kunikeza izinkomba zokuxilonga ezicebile zabasebenzi bokunakekela futhi kusiza ekutholeni amaphutha ngokushesha. Isibonelo, ngokubheka isimo serejista yefulegi yangaphakathi ye-NC, ungaqonda imodi yokusebenza yamanje kanye nesimo sokwenza imiyalelo yohlelo lwe-CNC; kuyilapho isimo seyunithi yokusebenza ye-PLC singabonisa ukuthi ingxenye yokulawula enengqondo yethuluzi lomshini isebenza ngokujwayelekile yini.
  3. Thuthukisa ukusebenza kahle kokukhiqiza
    Njengoba ukuxilongwa ku-inthanethi kungenza ukutholwa kwephutha kanye nesixwayiso kusenesikhathi ngaphandle kokuphazamisa ukukhiqiza, opharetha bangathatha izinyathelo ezihambisanayo ngesikhathi, njengokulungisa amapharamitha okucubungula nokushintsha amathuluzi, ngaleyo ndlela baqinisekise ukuqhubeka nokuzinza kokukhiqiza nokuthuthukisa ukusebenza kahle kokukhiqiza.

 

(C) Icala lesicelo
Thatha ibhizinisi elithile elicubungula izingxenye zemoto njengesibonelo. Le nkampani isebenzisa izikhungo zemishini ezithuthukisiwe ukucubungula amabhulokhi enjini yezimoto. Phakathi nenqubo yokukhiqiza, isimo sokusebenza sethuluzi lomshini sigadwa ngesikhathi sangempela ngohlelo lokuxilongwa kwe-inthanethi. Ngesinye isikhathi, isistimu ithole ukuthi amandla amanje enjini yokuphotha anyuke ngokungavamile, futhi ngesikhathi esifanayo, inombolo ye-alamu ehambisanayo nokuqukethwe kwe-alamu kwakuboniswa esikrinini. U-opharetha wavele wamisa umshini ukuze uhlolwe futhi wathola ukuthi ukugqoka kwamathuluzi abalulekile kubangele ukwanda kwamandla okusika, okwabangela ukwanda komthwalo we-spindle motor. Ngenxa yokutholwa ngesikhathi kwenkinga, umonakalo wenjini yokuphotha wagwenywa, futhi nokulahlekelwa kokukhiqiza okubangelwa ukungasebenzi ngenxa yamaphutha nakho kuye kwancishiswa.

 

III. I-Offline Diagnosis Technology
Lapho uhlelo lwe-CNC lwesikhungo somshini lungasebenzi kahle noma kudingekile ukunquma ukuthi kukhona yini ukungasebenzi kahle, ngokuvamile kudingekile ukuyeka ukucubungula nokwenza ukuhlolwa ngemva kokumisa umshini. Lokhu ukuxilongwa okungaxhunyiwe ku-inthanethi.

 

(A) Inhloso Yokuxilonga
Inhloso yokuxilongwa ungaxhunyiwe ku-inthanethi ngokuyinhloko ukulungisa isistimu nokuthola amaphutha, nokulwela ukuthola amaphutha ebangeni elincane ngangokunokwenzeka, njengokwehlela endaweni ethile noma imojuli ethile. Ngokuthola okuphelele nokuhlaziya uhlelo lwe-CNC, thola umsuka wephutha ukuze kuthathwe izinyathelo zokunakekela ezisebenzayo.

 

(B) Izindlela Zokuxilonga

 

  1. Indlela ye-tape yokuxilonga kusenesikhathi
    Amadivayisi angaphambi kwesikhathi e-CNC asebenzisa amateyipu okuxilonga ukuze enze ukuxilongwa ungaxhunyiwe ku-inthanethi ohlelweni lwe-CNC. Itheyiphu yokuxilonga inikeza idatha edingekayo ukuze kuxilongwe. Ngesikhathi sokuxilongwa, okuqukethwe kwe-tape yokuxilonga kufundwa ku-RAM yedivayisi ye-CNC. I-microprocessor ohlelweni ihlaziya ngokuya ngedatha ehambisanayo yokuphumayo ukuze inqume ukuthi uhlelo lunephutha futhi inqume indawo enephutha. Nakuba le ndlela ingakwazi ukubona ukuxilongwa kwephutha ngezinga elithile, kunezinkinga ezifana nokukhiqizwa okuyinkimbinkimbi kwamateyipu okuxilonga kanye nokubuyekezwa kwedatha okufika ngesikhathi.
  2. Izindlela zokuxilonga zakamuva
    Amasistimu akamuva e-CNC asebenzisa amaphaneli onjiniyela, amasistimu e-CNC alungisiwe noma amadivaysi okuhlola akhethekile ukuze ahlolwe. Amaphaneli onjiniyela ngokuvamile ahlanganisa amathuluzi okuxilonga acebile nemisebenzi, futhi angasetha ngokuqondile amapharamitha, aqaphe isimo futhi ahlonze amaphutha ohlelo lwe-CNC. Uhlelo lwe-CNC olulungisiwe luthuthukisiwe futhi lunwetshwe ngesisekelo sohlelo lwangempela, lwengeza imisebenzi ethile ekhethekile yokuxilonga. Amadivayisi okuhlola akhethekile adizayinelwe amasistimu athile e-CNC noma izinhlobo zamaphutha futhi anokunemba okuphezulu kokuxilonga nokusebenza kahle.

 

(C) Izimo Zokusebenza

 

  1. Ukuxazulula izinkinga eziyinkimbinkimbi
    Uma kwenzeka iphutha eliyinkimbinkimbi kuthuluzi lomshini we-CNC, ukuxilongwa ku-inthanethi kungase kungakwazi ukucacisa ngokunembile indawo yephutha. Ngalesi sikhathi, ukuxilongwa ungaxhunyiwe ku-inthanethi kuyadingeka. Ngokuthola okuphelele nokuhlaziya uhlelo lwe-CNC, ububanzi bamaphutha buyancipha kancane kancane. Isibonelo, uma ithuluzi lomshini livamise ukuba yiqhwa, lingase lifake izici eziningi ezifana namaphutha ezingxenyekazi zekhompuyutha, ukungqubuzana kwesofthiwe, nezinkinga zokuphakelwa kwamandla. Ngokuxilonga ungaxhunyiwe ku-inthanethi, iphuzu ngalinye lephutha elingase libhekwe ngamunye ngamunye, futhi ekugcineni kutholwa imbangela yephutha.
  2. Ukugcinwa njalo
    Ngesikhathi sokunakekelwa okujwayelekile kwamathuluzi omshini we-CNC, ukuxilongwa ungaxhunyiwe ku-inthanethi nakho kuyadingeka. Ngokutholwa okuphelele nokuhlolwa kokusebenza kohlelo lwe-CNC, izinkinga ezingaba khona zingatholakala ngesikhathi futhi ukugcinwa kokuvimbela kungenziwa. Isibonelo, yenza izivivinyo ze-insulation ohlelweni lukagesi lwethuluzi lomshini kanye nokuhlolwa kokunemba ezingxenyeni zemishini ukuze uqinisekise ukuzinza nokuthembeka kwethuluzi lomshini ngesikhathi sokusebenza kwesikhathi eside.

 

IV. I-Remote Diagnosis Technology
Ukuxilonga okukude kwezikhungo zemishini kuwuhlobo olusha lobuchwepheshe bokuxilonga obuthuthukiswe eminyakeni yamuva. Ngokusebenzisa umsebenzi wenethiwekhi wohlelo lwe-CNC ukuze uxhume kumkhiqizi wamathuluzi omshini nge-inthanethi, ngemva kokungasebenzi kahle kwethuluzi lomshini we-CNC, izisebenzi eziqeqeshiwe zomkhiqizi wamathuluzi omshini zingakwazi ukuxilonga ukude ukuze zihlonze iphutha ngokushesha.

 

(A) Ukuqaliswa Kwezobuchwepheshe
Ubuchwepheshe bokuxilongwa kwesilawuli kude ikakhulukazi buthembele ku-inthanethi kanye nomsebenzi wokuxhumana kwenethiwekhi wohlelo lwe-CNC. Uma ithuluzi lomshini we-CNC lehluleka, umsebenzisi angathumela ulwazi lwephutha esikhungweni sosekelo lobuchwepheshe lomkhiqizi wamathuluzi omshini ngenethiwekhi. Abasebenzi bosekelo lobuchwepheshe bangangena bekude ohlelweni lwe-CNC, bathole ulwazi olufana nesimo sokusebenza namakhodi wephutha wesistimu, futhi benze ukuxilonga nokuhlaziya ngesikhathi sangempela. Ngasikhathi sinye, ukuxhumana nabasebenzisi nakho kungenziwa ngezindlela ezinjengezingqungquthela zevidiyo zokuqondisa abasebenzisi ukuxazulula izinkinga nokulungisa.

 

(B) Izinzuzo

 

  1. Ukusabela okusheshayo
    Ukuxilongwa okukude kungafinyelela impendulo esheshayo futhi kunciphise isikhathi sokuxazulula inkinga. Uma ithuluzi lomshini we-CNC lehluleka, abasebenzisi akudingeki balinde izisebenzi zomkhiqizi ukuze zifike endaweni yesigameko. Bangathola ukwesekwa kochwepheshe kuphela ngoxhumano lwenethiwekhi. Lokhu kubaluleke kakhulu kumabhizinisi anemisebenzi yokukhiqiza ephuthumayo kanye nezindleko eziphezulu zesikhathi sokuphumula.
  2. Ukusekelwa kochwepheshe bezobuchwepheshe
    Abasebenzi bezobuchwepheshe babakhiqizi bamathuluzi omshini ngokuvamile banesipiliyoni esicebile nolwazi lomsebenzi, futhi bangahlonza amaphutha ngokunembe kakhudlwana futhi banikeze izixazululo ezisebenzayo. Ngokuxilonga ukude, abasebenzisi bangasebenzisa ngokugcwele izinsiza zobuchwepheshe zomenzi futhi bathuthukise ukusebenza kahle kanye nekhwalithi yokususwa kwamaphutha.
  3. Yehlisa izindleko zokunakekela
    Ukuxilongwa okukude kunganciphisa inani lohambo lwebhizinisi kanye nesikhathi sabasebenzi bezobuchwepheshe bomkhiqizi futhi kunciphise izindleko zokunakekela. Ngesikhathi esifanayo, ingaphinda igweme ukuxilonga nokulungisa kabi okubangelwa ukungaziwa kwezisebenzi zezobuchwepheshe nesimo esikusayithi, futhi ithuthukise ukunemba nokuthembeka kokunakekelwa.

 

(C) Amathemba Okufaka Isicelo
Ngokuthuthuka okuqhubekayo kanye nokuthandwa kobuchwepheshe be-inthanethi, ubuchwepheshe bokuxilongwa okukude bunamathemba abanzi okusebenza emkhakheni wamathuluzi omshini we-CNC. Ngokuzayo, ubuchwepheshe bokuxilongwa okukude buzothuthukiswa ngokuqhubekayo futhi buthuthukiswe ukuze kuzuzwe ukuhlonzwa kwamaphutha okuhlakaniphe kakhulu nokubikezela. Isibonelo, ngokuhlaziywa kwedatha enkulu kanye nobuchwepheshe bobuhlakani bokwenziwa, idatha yokusebenza yamathuluzi omshini we-CNC iyagadwa futhi ihlaziywe ngesikhathi sangempela, amaphutha angenzeka abikezelwa kusengaphambili, futhi izinyathelo zokuvimbela ezihambisanayo zinikezwa. Ngaso leso sikhathi, ubuchwepheshe bokuxilonga bekude buzophinde buhlanganiswe nobuchwepheshe obusafufusa njengokukhiqiza okuhlakaniphile kanye ne-inthanethi yezimboni ukuze kunikeze ukwesekwa okuqinile koshintsho kanye nokuthuthukiswa kwemboni yokukhiqiza.

 

V. Ukuqhathanisa kanye nokuSebenzisa Okuphelele Kobuchwepheshe Bokuxilonga Okuthathu
(A) Ukuqhathanisa

 

  1. Ukuxilongwa ku-inthanethi
    • Izinzuzo: Ukusebenza kwesikhathi sangempela okuqinile, ulwazi oluphelele lwesimo, futhi kungathuthukisa ukusebenza kahle kokukhiqiza.
    • Imikhawulo: Kwamanye amaphutha ayinkimbinkimbi, kungase kungenzeki ukuxilonga ngokunembile, futhi ukuhlaziya okujulile okuhlanganiswe nokuxilongwa okungaxhunyiwe ku-inthanethi kuyadingeka.
  2. Ukuxilongwa okungaxhunyiwe ku-inthanethi
    • Izinzuzo: Ingakwazi ukubona ngokuphelele futhi ihlaziye uhlelo lwe-CNC futhi inqume ngokunembile indawo enephutha.
    • Imikhawulo: Idinga ukumiswa ukuze ihlolwe, okuthinta inqubekelaphambili yokukhiqiza; isikhathi sokuxilongwa side kakhulu.
  3. Ukuxilongwa okukude
    • Izinzuzo: Ukusabela okusheshayo, ukwesekwa kochwepheshe, kanye nezindleko zokulungisa ezincishisiwe.
    • Imikhawulo: Kuncike ekuxhumaneni kwenethiwekhi futhi kungase kuthintwa ukuzinza nokuphepha kwenethiwekhi.

 

(B) Isicelo Esiphelele
Kuzinhlelo zokusebenza ezingokoqobo, lobu buchwepheshe obuthathu bokuxilonga kufanele busetshenziswe ngokuphelele ngokuya ngezimo ezithile ukuze kuzuzwe umphumela ongcono kakhulu wokuxilongwa kwephutha. Isibonelo, ngesikhathi sokusebenza kwansuku zonke kwamathuluzi omshini we-CNC, sebenzisa ngokugcwele ubuchwepheshe bokuxilongwa kwe-inthanethi ukuze uqaphe isimo sethuluzi lomshini ngesikhathi sangempela futhi uthole izinkinga ezingase zibe khona ngesikhathi; uma iphutha lenzeka, qala wenze ukuxilongwa ku-inthanethi ukuze wahlulele kuqala uhlobo lwephutha, bese uhlanganisa ukuxilongwa okungaxhunyiwe ku-inthanethi ukuze kuhlaziywe ngokujulile nokubeka; uma iphutha liyinkimbinkimbi noma linzima ukulixazulula, ubuchwepheshe bokuhlola ukude bungasetshenziswa ukuthola ukwesekwa kochwepheshe kumkhiqizi. Ngesikhathi esifanayo, ukugcinwa kwamathuluzi omshini we-CNC kufanele futhi kuqiniswe, futhi ukuxilongwa okungaxhunyiwe ku-inthanethi nokuhlolwa kokusebenza kufanele kwenziwe njalo ukuze kuqinisekiswe ukusebenza okuzinzile kwesikhathi eside kwethuluzi lomshini.

 

VI. Isiphetho
Ukuxilongwa ku-inthanethi, ukuxilonga ungaxhunyiwe ku-inthanethi kanye nobuchwepheshe bokuhlola ukude bamathuluzi omshini we-CNC kuyizindlela ezibalulekile zokuqinisekisa ukusebenza okuthembekile kwamathuluzi omshini. Ubuchwepheshe bokuxilongwa ku-inthanethi bungaqapha isimo sethuluzi lomshini ngesikhathi sangempela futhi buthuthukise ukusebenza kahle kokukhiqiza; ubuchwepheshe bokuxilonga ungaxhunyiwe ku-inthanethi bungacacisa ngokunembile indawo yephutha futhi buhlaziye amaphutha ngokujulile futhi bulungise; ubuchwepheshe bokuxilonga bekude bunikeza abasebenzisi impendulo esheshayo kanye nokwesekwa kobuchwepheshe obuchwepheshile. Ekusetshenzisweni okungokoqobo, lobu buchwepheshe obuthathu bokuxilonga kufanele busetshenziswe ngokugcwele ngokuvumelana nezimo ezihlukahlukene ukuze kuthuthukiswe ukusebenza kahle kokuxilongwa kwamaphutha kanye nokunemba kwamathuluzi omshini we-CNC futhi kunikeze ukusekela okuqinile ekuthuthukisweni kwemboni yokukhiqiza. Ngokuqhubeka okuqhubekayo kobuchwepheshe, kukholakala ukuthi lobu buchwepheshe bokuxilonga buzothuthukiswa ngokuqhubekayo futhi buthuthukiswe, futhi bubambe iqhaza elikhulu ekusebenzeni okuhlakaniphile nokusebenza kahle kwamathuluzi omshini we-CNC.