Amaphutha Avamile kanye Nezindlela Zokuxazulula Izinkinga ze-Spindle Yezikhungo Zomshini
Okufingqiwe: Leli phepha lichaza kabanzi ngamaphutha ayisishiyagalombili avamile emishini yokuphotha ehlanganisa ukwehluleka ukuhlangabezana nezimfuneko zokunemba kokucubungula, ukudlidliza okusika ngokweqile, umsindo owedlulele ebhokisini lokuphotha, ukulimala kwamagiya namabheringi, ukungakwazi kwephini lokuphotha ukushintsha isivinini, ukwehluleka kwephini lokuphotha ukujikeleza, ukushisisa kokuphotha, nokwehluleka ukusunduza isivinini sokuphotha amanzi. Ngephutha ngalinye, izimbangela zicutshungulwa ngokujulile, futhi izindlela zokuxazulula izinkinga zinikezwa. Inhloso ukusiza opharetha kanye nabasebenzi abalungisa izikhungo zemishini ngokushesha nangokunembile ukuxilonga amaphutha futhi bathathe izixazululo eziphumelelayo zokuqinisekisa ukusebenza okuvamile kwezikhungo zomshini kanye nokwenza ngcono izinga lokucubungula nokusebenza kahle kokukhiqiza.
I. Isingeniso
Njengethuluzi lomshini wokuzenzakalela elinembayo futhi elisebenza kahle kakhulu, ingxenye yokuphotha yesikhungo somshini idlala indima ebalulekile kukho konke ukucubungula. Ukunemba kokujikeleza, amandla, isivinini, nemisebenzi ezenzakalelayo ye-spindle ithinta ngokuqondile ukunemba kokucubungula kwezinto zokusebenza, ukusebenza kahle kokucubungula, kanye nokusebenza kukonke kwethuluzi lomshini. Kodwa-ke, ekusetshenzisweni kwangempela, i-spindle ingase ibe namaphutha ahlukahlukene, okuthinta ukusebenza okuvamile kwesikhungo somshini. Ngakho-ke, ukuqonda amaphutha avamile we-spindle kanye nezindlela zabo zokuxazulula inkinga kubaluleke kakhulu ekunakekeleni nasekusetshenzisweni kwezikhungo zemishini.
II. Amaphutha Avamile kanye Nezindlela Zokuxazulula Izinkinga ze-Spindle Yezikhungo Zomshini
(I) Ukwehluleka Ukuhlangabezana Nezimfuneko Zokunemba Kokucubungula
Izimbangela zamaphutha:
- Ngesikhathi sokuthutha, ithuluzi lomshini lingase libe ngaphansi kwemithelela, engalimaza ukunemba kwezingxenye zokuphotha. Isibonelo, i-axis ye-spindle ingase ishintshe, futhi izindlu ezithwala zingase zigxumeke.
- Ukufakwa akuqinile, ukunemba kokufaka kuphansi, noma kukhona izinguquko. Isisekelo sokufakwa esingalingani sethuluzi lomshini, amabhawodi esisekelo axegayo, noma izinguquko ekunembeni kokufakwa ngenxa yokuxazululwa kwesisekelo nezinye izizathu phakathi nokusetshenziswa kwesikhathi eside zingathinta ukunemba kwendawo ehlobene phakathi kwe-spindle nezinye izingxenye, okuholela ekwehleni kokunemba kokucubungula.
Izindlela zokuxazulula izinkinga:
- Kumathuluzi omshini athintekile ngesikhathi sokuthutha, ukuhlolwa kokunemba okuphelele kwezingxenye zokuphotha kuyadingeka, okuhlanganisa izinkomba ezifana nokuphuma kwe-radial, ukuphuma kwe-axial, kanye ne-coaxiality ye-spindle. Ngokusekelwe emiphumeleni yokuhlola, izindlela ezifanele zokulungisa, njengokulungisa imvume yokuthwala kanye nokulungisa izindlu ezithwalayo, zamukelwa ukuze kubuyiselwe ukunemba kwe-spindle. Uma kunesidingo, izisebenzi ezilungisa ithuluzi lomshini zingamenywa ukuze zilungiswe.
- Hlola njalo isimo sokufakwa kwethuluzi lomshini futhi uqinise amabhawodi esisekelo ukuze uqinisekise ukufakwa okuqinile. Uma noma yiziphi izinguquko ekunembeni kokufakwa zitholwa, amathuluzi okuthola ukunemba okuphezulu kufanele asetshenziselwe ukulungisa izinga lethuluzi lomshini kanye nokunemba kwendawo ehlobene phakathi kwe-spindle nezingxenye ezifana netafula lokusebenza. Imishini efana ne-laser interferometer ingasetshenziselwa ukulinganisa okunembile nokulungiswa.
(II) Ukudlidliza Okusika Ngokweqile
Izimbangela zamaphutha:
- Izikulufu ezixhuma ibhokisi lokuphotha kanye nombhede zikhululekile, zinciphisa ukuqina kokuxhumana phakathi kwebhokisi lokuphotha nombhede futhi zilenze lijwayele ukudlidliza ngaphansi kwesenzo samandla okusika.
- Ukulayishwa kuqala kwama-bearings akwanele, futhi imvume inkulu kakhulu, okuholela ekutheni ama-bearings angakwazi ukusekela ngokuphumelelayo i-spindle ngesikhathi sokusebenza, okubangela ukuba i-spindle inyakaze futhi ngaleyo ndlela ibangele ukudlidliza kokusika.
- I-nati elilayishwe ngaphambili lama-bearings lixega, okwenza ukuthi i-spindle ihambe nge-axially futhi ibhubhise ukunemba kokujikeleza kwe-spindle, okuholela ekudlidlizeni.
- Amabheringi afakwe amaphuzu noma alimele, okuholela ekungqubuzaneni okungalingani phakathi kwezinto eziginqikayo kanye nemigwaqo yomjaho yamabheringi futhi kukhiqize ukudlidliza okungavamile.
- I-spindle nebhokisi akusabekezeleleki. Isibonelo, uma i-cylindricity noma i-coaxiality ye-spindle ingahlangabezani nezidingo, noma ukunemba kwezimbobo ezithwalayo ebhokisini kukubi, kuzothinta ukuzinza kokujikeleza kwe-spindle futhi kuholele ekudlidlizeni.
- Ezinye izici, njengokuguga okungalingani kwamathuluzi, imingcele yokusika engafanele (njengesivinini sokusika eseqile, izinga lokuphakelayo eleqile, njll.), kanye nokubamba okuxekethile kocezu lokusebenza, kungase futhi kubangele ukudlidliza okusikayo.
- Endabeni ye-lathe, izingxenye ezihambayo zesibambi sethuluzi le-turret zingase zixege noma ingcindezi yokubopha ingase inganele futhi ingaqiniswa kahle. Ngesikhathi sokusika, ukungazinzi komnikazi wamathuluzi kuzodluliselwa ohlelweni lokuphotha, okubangela ukudlidliza.
Izindlela zokuxazulula izinkinga:
- Hlola izikulufu ezixhuma ibhokisi lokuphotha kanye nombhede. Uma zikhululekile, ziqinise ngesikhathi ukuze uqinisekise ukuxhumana okuqinile futhi uthuthukise ukuqina okuphelele.
- Lungisa ukulayisha kuqala kwama-bearings. Ngokohlobo lwamabheringi kanye nezidingo zethuluzi lomshini, sebenzisa izindlela ezifanele zokulayisha ngaphambilini, njengokulungisa ngamantongomane noma ukusebenzisa ukulayisha kuqala kwasentwasahlobo, ukwenza imvume yokuthwala ifinyelele ebangeni elifanele futhi uqinisekise ukusekelwa okuzinzile kwe-spindle.
- Hlola futhi uqinise inadi elilayishwe ngaphambili lamabheringi ukuze uvimbele i-spindle ukuthi inganyakazi nge-axially. Uma i-nut yonakalisiwe, yishintshe ngesikhathi.
- Endabeni yama-bearings amaphuzu noma alimele, qaqa i-spindle, buyisela ama-bearings alimele, futhi uhlanze futhi uhlole izingxenye ezifanele ukuze uqinisekise ukuthi akukho kungcola okusele.
- Thola ukunemba kwe-spindle nebhokisi. Ezingxenyeni eziphelelwe ukubekezelelana, izindlela ezinjengokugaya nokukhuhla zingasetshenziselwa ukulungiswa ukuze kuqinisekiswe ukubambisana okuhle phakathi kwe-spindle nebhokisi.
- Hlola isimo sokugqoka kwamathuluzi bese ushintsha amathuluzi aguge kakhulu ngesikhathi esifanele. Lungiselela amapharamitha wokusika ngokukhetha isivinini esifanelekile sokusika, amanani okuphakelayo, nokujula kokusika ngokusekelwe ezintweni ezifana nokokusebenza kocezu lokusebenza, impahla yamathuluzi, nokusebenza kwamathuluzi omshini. Qinisekisa ukuthi i-workpiece iboshwe ngokuqinile futhi inokwethenjelwa. Ngezinkinga ngesibambi sethuluzi le-turret le-lathe, hlola isimo sokuxhuma kwezingxenye ezihambayo futhi ulungise ukucindezela kokugoqa ukuze ukwazi ukubophela amathuluzi ngokuzinzile.
(III) Umsindo Oweqile Ebhokisini Lokuphotha
Izimbangela zamaphutha:
- Ibhalansi eguquguqukayo yezingxenye zokuphotha ayilungile, ikhiqiza amandla amaphakathi angalingani ngesikhathi sokuzungezisa ngesivinini esikhulu, okubangela ukudlidliza nomsindo. Lokhu kungase kube ngenxa yokungalingani kwesisindo sokusabalalisa izingxenye ezifakwe ku-spindle (njengamathuluzi, ama-chucks, ama-pulley, njll.), noma ibhalansi eguqukayo yezingxenye zokuphotha eziphazanyiswayo phakathi nenqubo yokuhlanganisa.
- I-meshing clearance yamagiya ayilingani noma ilimele kakhulu. Uma i-mesh yamagiya, umthelela nomsindo kuzokwenziwa. Ngesikhathi sokusetshenziswa isikhathi eside, ukucaciswa kwe-meshing kwamagiya kungase kushintshe ngenxa yokuguga, ukukhathala, nezinye izizathu, noma indawo yamazinyo ingase ibe nokuvuleka, ukuqhekeka, kanye neminye imonakalo.
- Ama-bearings awonakele noma i-drive shafts igobile. Ama-bearings awonakele azobangela ukuthi i-spindle isebenze ngokungazinzi futhi idale umsindo. Ama-shaft e-Bent drive azoholela ku-eccentricity ngesikhathi sokuzungezisa, icuphe ukudlidliza nomsindo.
- Ubude bamabhande okushayela abuhambisani noma axege kakhulu, okwenza amabhande okushayela adlidlize futhi ahlikihle ngesikhathi sokusebenza, adala umsindo futhi aphazamise ukusebenza kahle kokudlulisela kanye nokuzinza kwesivinini sokuphotha.
- Ukunemba kwegiya akulungile. Isibonelo, uma iphutha lephrofayela yezinyo, iphutha lephimbo, njll. lilikhulu, lizoholela ekuxhumekeni kwegiya okubi futhi kudale umsindo.
- Ukuthambisa okungekuhle. Uma ungekho uwoyela wokugcoba owanele noma lapho uwoyela wokugcoba uwohloka, ukungqubuzana kwezingxenye ezinjengamagiya namabheringi ebhokisini lokuphotha kuyakhula, okwenza kube lula ukudala umsindo nokusheshisa ukuguga kwezingxenye.
Izindlela zokuxazulula izinkinga:
- Yenza ukutholwa kwebhalansi eguquguqukayo nokulungiswa kwezingxenye zokuphotha. Isihloli sebhalansi esiguqukayo singasetshenziswa ukuthola i-spindle nezingxenye ezihlobene. Ezindaweni ezinobuningi obukhulu obungalingani, ukulungiswa kungenziwa ngokususa izinto (njengokubhola, ukugaya, njll.) noma ukwengeza ama-counterweights ukwenza izingxenye ze-spindle zihlangabezane nezidingo zebhalansi eguquguqukayo.
- Hlola isimo se-meshing samagiya. Emagiya anama-meshing clearance angalingani, inkinga ingaxazululeka ngokulungisa ibanga eliphakathi kwamagiya noma ngokushintsha amagiya aguge kakhulu. Ngamagiya anezindawo zamazinyo ezilimele, shintshanise kusenesikhathi ukuze uqinisekise ukuhlangana kahle kwamagiya.
- Hlola ama-bearings bese ushayela ama-shafts. Uma ama-bearings alimele, faka amanye amasha. Kuma-shaft drive agobile, angaqondiswa ngokusebenzisa izindlela zokuqondisa. Uma ukugoba kunzima, shintsha ama-shafts okushayela.
- Lungisa noma shintsha amabhande okushayela ukuze wenze ubude bawo buhambisane futhi ukungezwani kufanele. Ukushuba okufanelekile kwamabhande okushayela kungafinyelelwa ngokulungisa amadivaysi okuqinisa ibhande, njengendawo yokuma kwe-tensioning pulley.
- Enkingeni yokungahambi kahle kwegiya uma kuyimagiya asanda kufakwa futhi ukunemba kwawo kungahlangabezani nezidingo, shintsha ufake amagiya ahlangabezana nezidingo ezifanele. Uma ukunemba kuncipha ngenxa yokugqoka ngesikhathi sokusetshenziswa, lungisa noma ubeke esikhundleni sazo ngokuvumelana nesimo sangempela.
- Hlola uhlelo lokuthambisa lwebhokisi lokuphotha ukuze uqinisekise ukuthi inani lamafutha okugcoba lanele futhi ikhwalithi yinhle. Faka esikhundleni uwoyela wokugcoba njalo, hlanza amapayipi okugcoba nezihlungi ukuze uvimbele ukungcola ekuvimbeni amaphaseji kawoyela futhi uqinisekise ukugcotshwa kahle kwazo zonke izingxenye.
(IV) Ukulimala Kwamagiya namaBearings
Izimbangela zamaphutha:
- Umfutho oguqukayo uphezulu kakhulu, okwenza amagiya alinyazwe wumthelela. Ngesikhathi sokushintsha isivinini sokusebenza kwethuluzi lomshini, uma ingcindezi eguquguqukayo iphezulu kakhulu, amagiya azothwala amandla omthelela amaningi ngesikhathi sokuhlangana, okuholela kalula ekulimaleni kwendawo yamazinyo, ukuphuka ezimpandeni zamazinyo, nezinye izimo.
- Indlela yokuguqula ilimele noma izikhonkwane zokulungisa ziyawa, okwenza inqubo yokugudluka ibe engavamile futhi iphazamise ubudlelwano be-meshing phakathi kwamagiya, ngaleyo ndlela kubangele ukulimala kumagiya. Isibonelo, ukuguqulwa nokugqoka amafoloko aguquguqukayo, ukuphuka kwezikhonkwane zokulungisa, njll kuzothinta ukunemba nokuzinza kokuguquguquka.
- Ukulayishwa kuqala kwama-bearings kukhulu kakhulu noma akukho ukuthambisa. Ukulayisha kuqala ngokweqile kubangela ukuthi ama-bearings athwale imithwalo eningi, kusheshisa ukuguga nokukhathala kwama-bearings. Ngaphandle kokugcoba, ama-bearings azosebenza esimweni esomile sokungqubuzana, okuholela ekushiseni, ukushisa, nokulimala kwamabhola noma imigwaqo yomjaho wama-bearings.
Izindlela zokuxazulula izinkinga:
- Hlola isistimu yengcindezi eguquguqukayo futhi ulungise ingcindezi eshintshayo ibe ibanga elifanele. Lokhu kungafezwa ngokulungisa ama-valve okucindezela esistimu ye-hydraulic noma amadivaysi okulungisa ingcindezi yesistimu ye-pneumatic. Ngesikhathi esifanayo, hlola amasekhethi okulawula okushintshayo namavalvu e-solenoid nezinye izingxenye ukuze uqinisekise ukuthi amasignali aguqukayo anembile futhi izenzo zibushelelezi, ugwema umthelela wegiya owedlulele ngenxa yokuguquguquka okungavamile.
- Hlola futhi ulungise indlela eguquguqukayo, lungisa noma shintsha izimfoloko eziguquguqukayo ezilimele, izikhonkwane zokulungisa, nezinye izakhi ukuze uqinisekise ukusebenza okuvamile komshini wokushintsha. Phakathi nenqubo yokuhlanganisa, qinisekisa ukunemba kokufaka nokuxhumeka okuqinile kwengxenye ngayinye.
- Lungisa ukulayisha kuqala kwama-bearings. Ngokwezidingo zobuchwepheshe zamabheringi nezimo zokusebenza zethuluzi lomshini, sebenzisa izindlela ezifanele zokulayisha ngaphambilini kanye nobukhulu obufanele bokulayisha kuqala. Ngesikhathi esifanayo, qinisa ukuphathwa kokugcoba kwama-bearings, hlola njalo futhi wengeze amafutha okugcoba ukuze uqinisekise ukuthi ama-bearings ahlala esesimweni esihle sokugcoba. Kuma-bearings awonakele ngenxa yokugcoba okungalungile, ngemva kokuwashintsha ngama-bearings amasha, hlanza kahle uhlelo lokugcoba ukuvimbela ukungcola ukuthi kungangeni kuma-bearings futhi.
(V) Ukungakwazi kwe-Spindle ukushintsha isivinini
Izimbangela zamaphutha:
- Ukuthi isignali yokushintsha ugesi iyaphuma yini. Uma kunephutha ohlelweni lokulawula ugesi, lingase lingakwazi ukuthumela isignali efanele yokuguquguquka, okuholela ekungakwazini kwe-spindle ukwenza umsebenzi wokushintsha isivinini. Isibonelo, ukwehluleka kokudluliselwa kumjikelezo wokulawula, amaphutha kuhlelo lwe-PLC, nokungasebenzi kahle kwezinzwa kungase kuthinte ukukhishwa kwesiginali eguqukayo.
- Ukuthi ingcindezi yanele yini. Kuzinhlelo zokushintsha isivinini se-hydraulic noma i-pneumatic, uma ingcindezi inganele, ayikwazi ukunikeza amandla anele ukushayela ukunyakaza komshini wokushintsha isivinini, okwenza ukuthi i-spindle ingakwazi ukushintsha isivinini. Ukucindezela okunganele kungase kubangelwe ukwehluleka kwamaphampu asebenza ngamanzi noma amaphampu womoya, ukuvuza kwamapayipi, ukulungiswa okungafanele kwamavalvu okucindezela, nezinye izizathu.
- Isilinda esishintshashintshayo se-hydraulic sigugile noma sibhajwe, okwenza isilinda esisebenza ngogesi singakwazi ukusebenza ngendlela evamile futhi singakwazi ukusunduza amagiya okushintsha isivinini noma ama-clutches nezinye izakhi ukwenza isenzo sokushintsha isivinini. Lokhu kungase kubangelwe ukulimala kwezimpawu zangaphakathi ze-hydraulic cylinder, ukuguga okukhulu phakathi kwepiston kanye ne-cylinder barrel, nokungcola okungena ku-hydraulic cylinder.
- I-valve ye-solenoid eguquguqukayo ibambekile, ivimbela i-valve ye-solenoid ekuguquleni indlela evamile, okuholela ekungakwazini kwamafutha we-hydraulic noma umoya ocindezelwe ukugeleza endleleni enqunywe kusengaphambili, ngaleyo ndlela kuthinte isenzo somshini wokushintsha isivinini. I-valve ye-solenoid ebhajwe ingase ibangelwe ukuthi i-valve core ibanjwe ukungcola, ukulimala kwekhoyili ye-solenoid valve, nezinye izizathu.
- Imfoloko ye-hydraulic cylinder cylinder eshintshayo iyawa, okubangela ukuxhuma phakathi kwe-hydraulic cylinder namagiya okushintsha isivinini ukuthi kuhluleke futhi kungakwazi ukudlulisa amandla okushintsha isivinini. Ukuwa kwemfoloko kungase kubangelwe amabhawodi okulungisa axegayo, ukuguga nokuphuka kwemfoloko, nezinye izizathu.
- I-hydraulic cylinder eguquguqukayo ivuza uwoyela noma inokuvuza kwangaphakathi, inciphisa ukucindezela kokusebenza kwe-hydraulic cylinder futhi ayikwazi ukunikeza amandla anele ukuqedela isenzo sokushintsha isivinini. Ukuvuza kwamafutha noma ukuvuza kwangaphakathi kungase kubangelwe ukuguga kwezimpawu ze-hydraulic cylinder, imvume eningi phakathi kwepiston kanye ne-cylinder barrel, nezinye izizathu.
- Ukungasebenzi kahle kwe-compound switch. Ukushintsha okuhlanganisiwe kusetshenziselwa ukuthola amasignali njengokuthi ukuguqulwa kwesivinini kuqediwe. Uma ukushintsha kungasebenzi kahle, kuzodala ukuthi uhlelo lokulawula lungakwazi ukwahlulela kahle isimo sokushintsha isivinini, ngaleyo ndlela kuthinte imisebenzi elandelayo yokuguqula isivinini noma ukusebenza kwethuluzi lomshini.
Izindlela zokuxazulula izinkinga:
- Hlola uhlelo lokulawula ugesi. Sebenzisa amathuluzi afana nama-multimeters nama-oscilloscopes ukuze uthole imigqa yokuphuma kwesiginali eguqukayo kanye nezingxenye zikagesi ezihlobene. Uma kutholakala ukwehluleka kwe-relay, kushintshe. Uma kunephutha kuhlelo lwe-PLC, lilungise futhi ulilungise. Uma inzwa ingasebenzi kahle, yishintshe ufake entsha ukuze uqinisekise ukuthi isignali eguqukayo ingaphuma ngokujwayelekile.
- Hlola ingcindezi ye-hydraulic noma i-pneumatic system. Ukuze uthole ingcindezi enganele, qala uhlole isimo sokusebenza sephampu ye-hydraulic noma iphampu ye-pneumatic. Uma kukhona ukwehluleka, yilungise noma uyishintshe. Hlola ukuthi akukho yini ukuvuza emapayipini. Uma kukhona ukuvuza, kulungise kusenesikhathi. Lungisa ama-valve okucindezela ukuze wenze ukucindezela kwesistimu kufinyelele inani elishiwo.
- Ngenkinga ye-hydraulic cylinder eguquguqukayo egugile noma ebhajwe, qaqa isilinda se-hydraulic, hlola izimo zokugqoka zezimpawu zangaphakathi, i-piston, ne-cylinder barrel, esikhundleni sezimpawu ezilimele, ukulungisa noma ukufaka esikhundleni se-piston nesilinda esigugile, hlanza ingaphakathi le-hydraulic impurities, futhi ususe.
- Hlola i-valve ye-solenoid eshintshayo. Uma i-valve core ibanjwe ukungcola, qaqa futhi uhlanze i-valve ye-solenoid ukuze ususe ukungcola. Uma ikhoyili yevalve ye-solenoid yonakele, faka ikhoyili entsha esikhundleni sayo ukuze uqinisekise ukuthi ivalve ye-solenoid ingashintsha indlela evamile.
- Hlola imfoloko ye-hydraulic cylinder eshintshayo. Uma imfoloko iwa, yifake kabusha futhi uqinise amabhawodi okulungisa. Uma imfoloko igugile noma iphukile, yishintshe ngemfoloko entsha ukuze uqinisekise ukuxhumana okuthembekile phakathi kwemfoloko namagiya okushintsha isivinini.
- Bhekana nenkinga yokuvuza kukawoyela noma ukuvuza kwangaphakathi kwesilinda esishintshashintshayo se-hydraulic. Faka esikhundleni sezimpawu zokuguga, lungisa imvume phakathi kwepiston nomgqomo wesilinda. Izindlela ezinjengokushintsha i-piston noma i-cylinder barrel ngosayizi abafanelekile kanye nokwandisa inani lezigxivizo zingasetshenziswa ukuthuthukisa ukusebenza kokuvala kwesilinda esisebenza nge-hydraulic.
- Hlola iswishi ehlanganisiwe eshintshayo. Sebenzisa amathuluzi afana nama-multimeters ukuze uthole isimo sokucisha sokushintsha. Uma iswishi ingasebenzi kahle, yishintshe ufake entsha ukuze uqinisekise ukuthi ikwazi ukubona ngokunembile isimo sokushintsha isivinini futhi ibuyisele isignali efanele ohlelweni lokulawula.
(VI) Ukuhluleka kwe-Spindle ukuzungezisa
Izimbangela zamaphutha:
- Ukuthi i-spindle rotation command iyaphuma yini. Ngokufana nokungakwazi kwe-spindle ukushintsha isivinini, iphutha ohlelweni lokulawula ugesi lingase liholele ekungakwazini ukukhipha umyalo wokujikeleza kwe-spindle, okwenza i-spindle ingakwazi ukuqala.
- Iswishi yokuvikela ayicindezelwa noma ayisebenzi kahle. Izikhungo zokucija zivame ukuba namaswishi okuvikela athile, njengeswishi yomnyango webhokisi lokuphotha, iswishi yokuthola ithuluzi elicindezelayo, njll. Uma lezi zinguquko zingacindezelwa noma zingasebenzi kahle, ngenxa yezizathu zokuphepha, ithuluzi lomshini lizovimbela i-spindle ukuthi ijikeleze.
- I-chuck ayibambi i-workpiece. Kwezinye izintambo noma izikhungo zomshini ezinama-chucks, uma i-chuck ingawubambi ucezu lokusebenza, isistimu yokulawula ithuluzi lomshini izokhawulela ukujikeleza kwe-spindle ukuvimbela ucezu lokusebenza ukuthi lungandizi ngesikhathi sokucubungula futhi lubangele ingozi.
- Iswishi eyinhlanganisela eshintshayo yonakele. Ukungasebenzi kahle kweswishi yenhlanganisela eguqukayo kungase kuthinte ukudluliswa kwesignali yokuqalisa yokuphotha noma ukutholwa kwesimo sokusebenza kokuphotha, okuholela ekungakwazini kwephini lokuzungeza ngokujwayelekile.
- Kukhona ukuvuza kwangaphakathi ku-valve ye-solenoid eshintshayo, okuzokwenza ukucindezela kwesistimu yokuguqula isivinini kungazinzi noma kungakwazi ukumisa ukucindezela okuvamile, ngaleyo ndlela kuthinte ukujikeleza kwe-spindle. Isibonelo, ohlelweni lokushintsha isivinini se-hydraulic, ukuvuza kwe-valve ye-solenoid kungase kuholele ekungakwazini kwamafutha we-hydraulic ukusunduza ngokuphumelelayo izingxenye ezinjengama-clutch noma amagiya, okwenza i-spindle ingakwazi ukuthola amandla.
Izindlela zokuxazulula izinkinga:
- Hlola imigqa yokuphumayo yomyalo wokuzungezisa i-spindle ohlelweni lokulawula ugesi kanye nezingxenye ezihlobene. Uma iphutha litholwa, lilungise noma lishintshe kusenesikhathi ukuze uqinisekise ukuthi umyalo wokuzungezisa ungaba ophumayo ngokujwayelekile.
- Hlola isimo samaswishi okuvikela ukuze uqinisekise ukuthi acindezelwa ngendlela evamile. Ngokungasebenzi kahle kwamaswishi okuvikela, lungisa noma uwashintshe ukuze uqinisekise ukuthi umsebenzi wokuvikela ukuphepha wethuluzi lomshini uvamile ngaphandle kokuphazamisa ukuqala okuvamile kwe-spindle.
- Hlola isimo se-clamping ye-chuck ukuze uqinisekise ukuthi ucezu lokusebenza luboshwe ngokuqinile. Uma kukhona iphutha nge-chuck, njengamandla okubamba anganele noma ukuguga kwemihlathi ye-chuck, lungisa noma shintsha i-chuck kusenesikhathi ukuze uyenze isebenze ngokujwayelekile.
- Hlola iswishi ehlanganisiwe eshintshayo. Uma ilimele, yishintshe ufake entsha ukuze uqinisekise ukudluliswa okujwayelekile kwesiginali yokuqalisa i-spindle kanye nokutholwa okunembile kwesimo sokusebenza.
- Hlola isimo sokuvuza se-valve ye-solenoid eshintshayo. Izindlela ezinjengokuhlola ingcindezi nokubheka ukuthi kukhona ukuvuza kwamafutha eduze kwevalvu ye-solenoid zingasetshenziselwa ukwahlulela. Ukuze ama-valve e-solenoid avuze, ahlakaze, ahlanzeke, hlola umgogodla we-valve kanye nezimpawu, esikhundleni sezimpawu ezilimele noma yonke i-solenoid valve ukuqinisekisa ukusebenza okuhle kokuvala nokucindezela okuzinzile kwesistimu yokushintsha isivinini.
(VII) I-Spindle Overheating
Izimbangela zamaphutha:
- Ukulayishwa kuqala kwamabheringi okuphotha kukhulu kakhulu, okwandisa ukungqubuzana kwangaphakathi kwamabheringi futhi kukhiqiza ukushisa okukhulu, okuholela ekushiseni ngokweqile kokuphotha. Lokhu kungase kube ngenxa yokusebenza okungalungile phakathi nokuhlanganiswa noma ukulungiswa kokulayishwa kusengaphambili kwebheringi noma ukusetshenziswa kwezindlela ezingalungile zokulayisha kuqala kanye nobukhulu bokulayisha kuqala.
- Ama-bearings afakwe amaphuzu noma awonakele. Phakathi nenqubo yokusebenza, ama-bearings angase anikezwe amaphuzu noma alimale ngenxa yokugcotshwa okungalungile, ukugcwala ngokweqile, ukungena kwezinto zangaphandle, njll. Ngalesi sikhathi, ukungqubuzana kwama-bearings kuzokhula kakhulu, kukhiqize inani elikhulu lokushisa futhi kubangele ukushisa okukhulu kwe-spindle.
- Amafutha okugcoba angcolile noma aqukethe ukungcola. Amafutha okugcoba angcolile azokwandisa i-coefficient ye-friction phakathi kwama-bearings nezinye izingxenye ezihambayo, ukunciphisa umphumela wokugcoba. Phakathi naleso sikhathi, ukungcola kungase