Ukuhlaziywa Kwezinto Ezibalulekile Ekwamukelweni Okunembayo Kwezikhungo Zomshini ze-CNC
Okufingqiwe: Leli phepha lichaza kabanzi ngezinto ezintathu ezibalulekile ezidinga ukukalwa ngokunemba lapho kulethwa izikhungo zemishini ye-CNC, okungukuthi ukunemba kwejometri, ukunemba kokuma, nokunemba kokusika. Ngokuhlaziya okujulile kokushiwo kwento ngayinye enembayo, okuqukethwe kokuhlola, amathuluzi okuhlola asetshenziswa ngokuvamile, kanye nezinyathelo zokuphepha, kunikeza isiqondiso esiphelele nesihlelekile sokwamukelwa komsebenzi wezikhungo zemishini ye-CNC, esiza ukuqinisekisa ukuthi izikhungo zomshini zisebenza kahle kanye nokunemba lapho zilethwa ukuze zisetshenziswe, zihlangabezana nezidingo zokucubungula ukukhiqizwa kwezimboni ngokunemba okuphezulu.
I. Isingeniso
Njengomunye wemishini ewumgogodla ekukhiqizeni kwanamuhla, ukunemba kwezikhungo zemishini ye-CNC kuthinta ngqo ikhwalithi yezinto zokusebenza ezicutshunguliwe kanye nokusebenza kahle kokukhiqiza. Ngesikhathi sokulethwa, kubalulekile ukwenza izilinganiso eziphelele nezicophelelayo kanye nokwamukela ukunemba kwejometri, ukunemba kokuma, nokunemba kokusika. Lokhu akuhlobene kuphela nokuthembeka kwemishini lapho iqala ukusetshenziswa, kodwa futhi isiqinisekiso esibalulekile sokusebenza kwayo okuzinzile kwesikhathi eside okulandelayo kanye nokucubungula okuphezulu.
II. Ukuhlola Ukunemba KweJiyomethri Kwezikhungo Zomshini ze-CNC
(I) Izinto Zokuhlola Nezincazelo
Sithatha isikhungo semishini esime mpo esivamile njengesibonelo, ukuhlolwa kwaso kokunemba kwejometri kuhlanganisa izici ezimbalwa ezibalulekile.
- Ukucaba Kwendawo Esebenzayo Esebenzayo: Njengereferensi yokubamba izingcezu zokusebenza, ukucaba kwendawo ekwazi ukusetshenzwa kuthinta ngokuqondile ukunemba kokufakwa kwezinto zokusebenza kanye nekhwalithi ye-planar ngemva kokucubungula. Uma ukucaba kudlula ukubekezelelana, izinkinga ezinjengogqinsi olungalingani kanye nokuwohloka kwengaphezulu kuzokwenzeka lapho kusetshenzwa amapulani okusebenza.
- I-Mutual Perpendicularity of Movements KuSikhombisi-ndlela Sokudidiyela Ngasinye: Ukuchezuka kwe-perpendicularity phakathi kwama-eksisi wokuxhumanisa u-X, Y, kanye no-Z kuzobangela 扭曲变形 esimweni sejometri yendawo yocezu lokusebenza olucutshunguliwe. Isibonelo, lapho kugaywa i-cuboid workpiece, imiphetho yasekuqaleni eyi-perpendicular izoba nokuchezuka kwe-angular, okuthinta kakhulu ukusebenza komhlangano we-workpiece.
- Ukufana Kwendawo Yokusebenza Okusetshenzelwanga Ngesikhathi Sokunyakaza Eziqondisweni Zokuxhumanisa u-X kanye no-Y: Lokhu kufana kuqinisekisa ukuthi ubudlelwano bendawo ehlobene phakathi kwethuluzi lokusika nendawo engasetshenzwa buhlala bunjalo lapho ithuluzi lihamba endizeni engu-X no-Y. Uma kungenjalo, ngesikhathi sokugaya okuhleliwe, izibonelelo zemishini ezingalingani zizokwenzeka, okuholela ekwehleni kwekhwalithi engaphezulu kanye nokuguga ngokweqile kwethuluzi lokusika.
- Ukufana Kohlangothi Lwe-T-slot ku-Worktable Surface ngesikhathi Sokunyakaza ku-X Coordinate Direction: Emisebenzini yomshini edinga ukumiswa kwe-fixture usebenzisa i-T-slot, ukunemba kwalokhu kufana kuhlobene nokunemba kokufakwa kwesakhiwo, okubuye kuthinte ukunemba kokuma kanye nokunemba komshini wocezu lokusebenza.
- I-Axial Runout ye-Spindle: Ukuphuma kwe-axial kwe-spindle kuzodala ukugudluka okuncane kwethuluzi lokusika endaweni ye-axial. Ngesikhathi sokumba, izinqubo eziyisicefe kanye nezinye zemishini, kuzoholela emaphutheni kusayizi wembobo yobubanzi, ukuwohloka kwe-cylindricity yembobo, kanye nokwanda kokuqina kwendawo.
- I-Radial Runout ye-Spindle Bore: Ithinta ukunemba kokubamba kwethuluzi lokusika, okubangela ukuthi indawo ye-radial yethuluzi ingazinzi ngesikhathi sokuzungezisa. Uma kugaywa indilinga yangaphandle noma izimbobo ezibhokayo, kuzokhulisa iphutha le-contour shape yengxenye emshinini, okwenza kube nzima ukuqinisekisa ukujikeleza kanye ne-cylindricity.
- Ukufana Kwe-Spindle Axis lapho Ibhokisi Lokuphotha Lihamba Ngokulandela Isiqondisindlela Se-Z Coordinate: Le nkomba yokunemba ibalulekile ukuze kuqinisekiswe ukuhambisana kwendawo ehlobene phakathi kwethuluzi lokusika kanye nocezu lokusebenza lapho kwenziwa imishini ezindaweni ezihlukene ze-axis Z. Uma ukufana kungalungile, ukujula komshini okungalingani kuzokwenzeka ngesikhathi sokugaya okujulile noma okuyisicefe.
- I-Perpendicularity ye-Spindle Rotation Axis to Worktable Surface: Ezikhungweni zokumaka eziqondile, le perpendicularity inquma ngokuqondile ukunemba kokusebenza kwezindawo eziqondile kanye nezindawo ezithambekele. Uma kukhona ukuchezuka, izinkinga ezifana nezindawo eziqondile ezingena-perpendicular kanye nama-engeli angaphezulu athambekele anganembile azokwenzeka.
- Ukuqondisa Kokuhamba Kwebhokisi Lokuphotha ku-Z Coordinate Direction: Iphutha lokuqondisa lizokwenza ukuthi ithuluzi lokusika liphambuke endleleni eqondile eqondile ngesikhathi sokunyakaza ku-axis ye-Z. Lapho kwenziwa izimbobo ezijulile noma izindawo ezinezinyathelo eziningi, kuzodala amaphutha e-coaxiality phakathi kwezinyathelo namaphutha okuqondisa emigodini.
(II) Amathuluzi Okuhlola Asetshenziswa Kaningi
Ukuhlolwa kokunemba kwejiyomethri kudinga ukusetshenziswa kochungechunge lwamathuluzi okuhlola anembe kakhulu. Amaleveli okunemba angasetshenziswa ukukala izinga lendawo ekwazi ukusetshenzwa kanye nokuqondile nokuhambisana kuhlangothi lwe-eksisi yokuxhumanisa ngayinye; ukunemba amabhokisi ayisikwele, izikwele ze-engeli yesokudla, namarula ahambisanayo angasiza ekutholeni i-perpendicularity nokufana; amashubhu okukhanya ahambisanayo anganikeza imigqa eqondile yesithenjwa enembayo yokulinganisa okuqhathanisayo; izinkomba zokudayela nama-micrometer asetshenziswa kabanzi ukukala ukugudluka okuncane okuhlukahlukene kanye nokuphumayo, njengokuphuma kwe-axial kanye nokuphuma kwe-radial kwe-spindle; amabha okuhlola anembe kakhulu avame ukusetshenziselwa ukuthola ukunemba kwebhobo lokuphotha kanye nobudlelwano bendawo phakathi kwephini lokuphotha kanye nezimbazo zokuxhumanisa.
(III) Izinyathelo Zokuhlola
Ukuhlolwa kokunemba kwejiyomethri kwezikhungo zemishini ye-CNC kufanele kuqedwe ngesikhathi esisodwa ngemva kokulungiswa okunembile kwezikhungo zemishini ye-CNC. Lokhu kungenxa yokuthi kukhona ubudlelwano obuhlobene nobusebenzisanayo phakathi kwezinkomba ezahlukahlukene zokunemba kwejometri. Isibonelo, ukucaba kwendawo okusetshenzelwa kuyo kanye nokuhambisana kokunyakaza kwezimbazo zokuxhumanisa kungase kukhawulelane. Ukulungisa into eyodwa kungase kube nokusabela kochungechunge kwezinye izinto ezihlobene. Uma into eyodwa ilungiswa bese ihlolwa ngayinye ngayinye, kunzima ukunquma ngokunembile ukuthi ukunemba kukonke kwejiyomethri kuyahlangabezana ngempela yini nezimfuneko, futhi akusizi ukuthola umsuka wokuchezuka okunembayo nokwenza izinguquko ezihlelekile nokuthuthukisa.
III. Ukuhlola Ukubeka Ngokunemba Kwezikhungo Zomshini ze-CNC
(I) Incazelo kanye Nezici Ezithonya Zokunemba Kwesikhundla
Ukunemba kokuma kubhekisela ekunembeni kwendawo okungafinyelelwa yi-eksisi yokuxhumanisa ngayinye yesikhungo somshini we-CNC ngaphansi kokulawulwa kwedivayisi yokulawula izinombolo. Ngokuyinhloko kuncike ekunembeni kokulawula kwesistimu yokulawula izinombolo kanye namaphutha esistimu yokudlulisa ngomshini. Ukulungiswa kwesistimu yokulawula izinombolo, ama-algorithms wokuhumusha, kanye nokunemba kwamadivayisi okuthola impendulo konke kuzoba nomthelela ekumiseni ukunemba. Ngokuphathelene nokudluliswa kwemishini, izici ezifana nephutha lephimbo lesikulufu somthofu, ukuvuleka phakathi kwesikulufu somthofu namantongomane, ubuqotho nokungqubuzana kwesitimela esiqondisayo nakho kunquma kakhulu izinga lokunemba kokuma.
(II) Okuqukethwe Kokuhlola
- Ukunemba Kokumisa Nokunemba Kokumisa Okuphindaphindayo kwe-eksisi Yokunyakaza Yomugqa Ngayinye: Ukunemba kokuma kubonisa ububanzi bokuchezuka phakathi kwendawo eyaliwe kanye nesimo sangempela esifinyelelwe se-eksisi yokuxhumanisa, kuyilapho ukunemba kokuma okuphindaphindayo kubonisa izinga lokuhlakazwa kwendawo lapho i-eksisi yokuxhumanisa ihamba ngokuphindaphindiwe endaweni efanayo eyaliwe. Isibonelo, lapho wenza i-contour milling, ukunemba kokuma okungalungile kuzodala ukuchezuka phakathi komumo wekhontolo ewumshini kanye nekhontayutha eklanyelwe, futhi ukunemba okuphindaphindayo kokuma okuphindaphindayo kuzoholela ekulandeleleni komshini okungahambisani lapho kucutshungulwa ikhokhoni efanayo izikhathi eziningi, kuthinte ikhwalithi yendawo kanye nokunemba kobukhulu.
- Ukunemba Kokubuyisela Kwe-Mechanical Origin ye-Linear Motion Axis Ngayinye: Umsuka wokusebenza indawo eyireferensi ye-eksisi yokuxhumanisa, futhi ukunemba kwayo kokubuyisela kuthinta ngokuqondile ukunemba kwendawo yokuqala ye-eksisi yokuxhumanisa ngemva kokuba ithuluzi lomshini livuliwe noma umsebenzi wokubuyisela iqanda sewenziwe. Uma ukunemba kwembuyiselo kungephezulu, kungase kuholele ekuphambukeni phakathi komsuka wesistimu yokuxhumanisa isiqeshana sokusebenza emishinini elandelayo kanye nomsuka oklanyiwe, okuholela kumaphutha endawo ehlelekile kuyo yonke inqubo yokwenza imishini.
- Ukuhlehla kwe-Linear Motion Axis Ngayinye: Lapho i-eksisi yokuxhumanisa ishintsha phakathi kokunyakaza okuya phambili nokuhlehlayo, ngenxa yezici ezifana nokucaciswa phakathi kwezingxenye zomshini wokudlulisa kanye nezinguquko zokungqubuzana, ukuhlehla kuzokwenzeka. Emisebenzini yokwenza imishini ehamba njalo eya phambili nokuhlehlayo, njengezintambo zokugaya noma ukwenza imishini yekhonta, i-backlash izodala amaphutha "anjengesinyathelo" kumzila womshini, okuthinta ukunemba komshini kanye nekhwalithi yendawo.
- Ukunemba Kokubeka Nokunemba Kwendawo Okuphindaphindayo kwe-Axis Motion Ngayinye (Ithebula Lokusebenza Elijikelezayo): Ezikhungweni zomshini ezinamathebula okusebenza ajikelezayo, ukunemba kokuma kanye nokunemba kokuma okuphindaphindayo kwama-axis anyakazayo kubalulekile ekwenzeni ama-workpieces anenkomba eyindilinga noma ukucubungula kweziteshi eziningi. Isibonelo, lapho ucubungula ama-workpieces anezici zokusabalalisa eziyindilinga eziyinkimbinkimbi njengama-turbine blades, ukunemba kwe-axis ejikelezayo kunquma ngokuqondile ukunemba kwe-angular nokufana kokusabalalisa phakathi kwama-blades.
- Ukunemba Kokubuyisela Komsuka We-axis Yokunyakaza Ngayinye: Ngokufana ne-eksisi yokunyakaza yomugqa, ukunemba kokubuyisela kwemvelaphi ye-axis ejikelezayo enyakazayo kuthinta ukunemba kwendawo yayo yokuqala eyi-angular ngemva kokusebenza kokubuyisela uziro, futhi kuyisisekelo esibalulekile sokuqinisekisa ukunemba kokucubungula kweziteshi eziningi noma ukucubungula inkomba eyindilinga.
- Ukuhlehla kwe-axis ye-Rotary Motion ngayinye: Ukuhlehla okudalekayo lapho i-axis ejikelezayo ishintsha phakathi kokuzungezisa ukuya phambili nokuhlehlayo kuzodala ukuchezuka kwe-angular lapho kwenziwa amakhonco ayindilinga noma kwenziwa inkomba ye-angular, kuthinte ukunemba komumo nokunemba kwendawo yocezu lokusebenza.
(III) Izindlela Zokuhlola Nezisetshenziswa
Ukuhlolwa kokunemba kokuma ngokuvamile kusebenzisa okokusebenza kokuhlola okunembe kakhulu njengama-laser interferometer nezikali zokugaya. I-laser interferometer ikala ngokunembile ukugudluzwa kwe-axis yokuxhumanisa ngokukhipha isigxobo se-laser nokulinganisa izinguquko emiphethweni yayo yokuphazamisa, ukuze kutholwe izinkomba ezihlukahlukene njengokunemba kokuma, ukunemba kokuma okuphindaphindayo, nokuhlehla. Isilinganiso sokugaya sifakwe ngokuqondile ku-eksisi yokuxhumanisa, futhi sibuyisela ulwazi lwendawo ye-eksisi yokuxhumanisa ngokufunda izinguquko emigqeni yokusanhlamvu, engasetshenziselwa ukuqapha ku-inthanethi nokuhlola amapharamitha ahlobene nokunemba kokuma.
IV. Ukusika Ukunemba Ukuhlolwa Kwezikhungo Zomshini ze-CNC
(I) Ubunjalo Nokubaluleka Kokusika Ukunemba
Ukunemba kokusika kwesikhungo somshini we-CNC kuwukunemba okuphelele, okubonisa izinga lokunemba lomshini elingafinyelelwa yithuluzi lomshini enqubweni yangempela yokusika ngokucubungula ngokujulile izici ezihlukahlukene ezifana nokunemba kwejometri, ukunemba kokubeka, ukusebenza kwamathuluzi okusika, imingcele yokusika, nokuzinza kwesistimu yenqubo. Ukuhlolwa kokunemba kokusika kuwukuqinisekisa kokugcina kokusebenza okuphelele kwethuluzi lomshini futhi kuhlobene ngokuqondile nokuthi i-workpiece ecutshunguliwe ingahlangabezana yini nezidingo zokuklama.
(II) Ukuhlelwa Kokuhlolwa Nokuqukethwe
- Ukuhlola Ukunemba Kwemishini Eyodwa
- Ukunemba Okuyisicefe - Ukujikeleza, I-Cylindricity: Ukubhoka kuyinqubo evamile yokwenza imishini ezikhungweni zemishini. Ukuyindilinga kanye ne-cylindricity yembobo ebhoshiwe kubonisa ngokuqondile izinga lokunemba lethuluzi lomshini lapho ukunyakaza okujikelezayo nomugqa kusebenza ndawonye. Amaphutha okujikeleza azoholela kumasayizi wembobo angalingani, futhi amaphutha e-cylindricity azobangela ukuthi i-eksisi yembobo igobe, okuthinta ukunemba okulingana nezinye izingxenye.
- I-Flatness kanye Nomehluko Wesinyathelo se-Planar Milling nge-End Mills: Uma ugaya indiza enomshini wokuphela, ukucaba kubonisa ukufana phakathi kwendawo esebenza kahle kanye nendiza yokunyakaza kwamathuluzi kanye nokugqokwa komfaniswano konqenqema lokusika lwethuluzi, kuyilapho umehluko wesinyathelo ubonisa ukuvumelana kokujula kokusika kwethuluzi ezindaweni ezihlukene phakathi nenqubo yokugaya ipulani. Uma kunomehluko wesinyathelo, kukhombisa ukuthi kunezinkinga ngokufana kokunyakaza kwethuluzi lomshini endizeni engu-X no-Y.
- I-Perpendicularity and Parallelism of Side Milling with End Mills: Lapho ugaywa indawo eseceleni, i-perpendicularity kanye nokufana ngokulandelana kuhlola i-perpendicularity phakathi kwe-eksisi yokujikeleza okuphothayo kanye ne-eksisi yokuxhumanisa kanye nobudlelwano bokuhambisana phakathi kwethuluzi nendawo yereferensi lapho kusikwa endaweni eseceleni, okubaluleke kakhulu kokuma okuseceleni kokuqinisekisa ukunemba kokunemba kwendawo yokusebenza.
- Ukuhlolwa Okunembayo Kokwenza Ucezu Olujwayelekile Lokuhlola Oluphelele
- Okuqukethwe Kokuhlola Ukunemba Kwezikhungo Zomashini Ezivundlile
- Ukunemba Kwesikhala Somgodi Wembobo — ku-X-axis Direction, Y-axis Direction, Diagonal Direction, kanye Nokuchezuka Kobubanzi beHole: Ukunemba kwesikhala sembobo kuhlola ngokujulile ukunemba kokuma kwethuluzi lomshini endizeni engu-X kanye no-Y kanye nekhono lokulawula ukunemba kobukhulu ezindaweni ezihlukene. Ukuchezuka kobubanzi bembobo kukhombisa ngokuqhubekayo ukuzinza kwenqubo eyisicefe.
- Ukuqondisa, Ukufana, Umehluko Wokuqina, kanye Ne-Perpendicularity Yokugaya Indawo Ezungezile Ngama-End Mills: Ngokugaya izindawo ezizungezile ngezigayo zokugcina, ubudlelwano bokunemba bendawo bethuluzi obuhlobene nezindawo ezihlukene zocezu lokusebenza bungatholwa ngesikhathi somshini wokuxhumanisa ama-eksisi amaningi. Ukuqondile, ukufana, kanye ne-perpendicularity ngokulandelanayo kuhlola ukunemba komumo wejometri phakathi kwezindawo, futhi umehluko wokujiya ubonisa ukunemba kokulawula ukujula kwethuluzi ekuqondeni kwe-eksisi engu-Z.
- UkuQopha, Ukufana, kanye Ne-Perpendicularity Kwemigqa Ema-axis Amabili Okuxhumanisa Imigqa Eqondile: Ukugaya okuxhumanisa ama-eksisi amabili kwemigqa eqondile kuwumsebenzi oyisisekelo wokwenza ikhonsathi. Lokhu kuhlola okunembayo kungahlola ukunemba kwe-trajectory yethuluzi lomshini lapho izimbazo ezingu-X kanye no-Y zihamba ngokuhambisana, okudlala indima ebalulekile ekuqinisekiseni ukunemba kwezinto zokusebenza zomshini ezinomumo ohlukahlukene wekhonta eqondile.
- I-Roundness of Arc Milling With End Mills: Ukunemba kokugaya i-arc ikakhulukazi kuhlola ukunemba kwethuluzi lomshini phakathi nomnyakazo we-arc interpolation. Amaphutha okujikeleza azothinta ukunemba komumo wezinto zokusebenza ezinama-arc contours, njengezindlu ezinamasondo namagiya.
- Okuqukethwe Kokuhlola Ukunemba Kwezikhungo Zomashini Ezivundlile
(III) Imibandela Nezimfuneko Zokuhlola Ukunemba Kokusika
Ukuhlolwa kokunemba kokusika kufanele kwenziwe ngemuva kokuthi ukunemba kwejometri kanye nokunemba kokuma kwethuluzi lomshini kwamukelwe njengokufanelekile. Amathuluzi okusika afanelekile, imingcele yokusika, nezinto zokusebenza kufanele zikhethwe. Amathuluzi okusika kufanele abe nobukhali obuhle nokumelana nokugqoka, futhi imingcele yokusika kufanele ikhethwe ngokufanele ngokusho kokusebenza kwethuluzi lomshini, impahla yethuluzi lokusika, kanye nempahla ye-workpiece ukuze kuqinisekiswe ukuthi ukunemba kweqiniso kokusika kwethuluzi lomshini kuhlolwa ngaphansi kwezimo ezijwayelekile zokusika. Phakathi naleso sikhathi, phakathi nenqubo yokuhlola, umsebenzi ocutshungulwayo kufanele ulinganiswe ngokunembile, futhi imishini yokulinganisa enembile efana nokudidiyela imishini yokulinganisa kanye nama-profilometers kufanele isetshenziselwe ukuhlola ngokucophelela nangokunembile izinkomba ezihlukahlukene zokusika ukunemba.
V. Isiphetho
Ukuhlolwa kokunemba kwejiyomethri, ukunemba kokuma, nokunemba kokusika lapho kulethwa izikhungo zemishini ye-CNC kuyisixhumanisi esibalulekile sokuqinisekisa ikhwalithi nokusebenza kwamathuluzi omshini. Ukunemba kwejometri kunikeza isiqinisekiso sokunemba okuyisisekelo kwamathuluzi omshini, ukunemba kokumisa kunquma ukunemba kwamathuluzi omshini ekulawuleni ukunyakaza, futhi ukusika ukunemba kuwukuhlola okuphelele kwekhono lokucubungula jikelele lamathuluzi omshini. Phakathi nenqubo yangempela yokwamukela, kuyadingeka ukulandela ngokuqinile izindinganiso ezifanele kanye nokucaciswa, ukusebenzisa amathuluzi okuhlola afanelekile nezindlela, futhi ulinganise ngokucophelela nangokucophelela futhi uhlole izinkomba ezihlukahlukene zokunemba. Kulapho kuphela zontathu izimfuneko zokunemba kuhlangatshezwana nazo lapho isikhungo semishini ye-CNC singafakwa ngokusemthethweni ekukhiqizweni nasekusetshenzisweni, sihlinzeke ngezinsizakalo zokucubungula ezisezingeni eliphezulu nezisezingeni eliphezulu zemboni yokukhiqiza futhi sikhuthaze ukuthuthukiswa kokukhiqizwa kwezimboni kuye kwikhwalithi ephezulu kanye nokunemba okukhulu. Khonamanjalo, ukuhlola njalo nokulinganisa ukunemba kwesikhungo somshini nakho kuyisinyathelo esibalulekile sokuqinisekisa ukusebenza kwaso okuzinzile kwesikhathi eside kanye nokwethembeka okuqhubekayo kokunemba komshini waso.